Unlock instant, AI-driven research and patent intelligence for your innovation.

Decarburization prevention mold manufacturing method

A production method and anti-decarburization technology, applied in manufacturing tools, casting molding equipment, casting mold components, etc., can solve the problems of environmental pollution, human harm, labor and labor, etc., to prevent environmental pollution, reduce damage, and save money. human effect

Pending Publication Date: 2022-07-29
阳信东泰精密金属有限公司
View PDF0 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this method requires at least 4 people to work together to complete it, which is laborious, pollutes the environment, and is harmful to the human body.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] After the 42CrMo material product is poured, use silicon dioxide as a diluent to mix with the mixture of zirconium powder and coal gangue powder, add graphite powder with 4% weight of coal gangue powder to make coal gangue slurry. The layer is coated with gangue slurry for 17s, and the back layer of the mold is coated with coal gangue slurry for 10s. After air-drying, the coating is repeated for 5 layers. After roasting at 1100 °C, pour molten steel at 1600 °C. Silicon and carbon powder react chemically to form silicon carbide. Silicon carbide reacts with oxygen at high temperature to form a dense Si island glass phase, which prevents oxygen from contacting silicon carbide and prevents silicon carbide from continuing to oxidize, thereby preventing oxidation (anti-decarburization). ) effect.

Embodiment 2

[0022] After the casting of the 42CrMo material product is completed, use silicon dioxide as a diluent to mix with the mixture of zirconium powder and coal gangue powder, add graphite powder with 6% weight of coal gangue powder to make coal gangue slurry, and the second mold of the mold is The layer is coated with gangue slurry for 20s, and the back layer of the mold is coated with coal gangue slurry for 13s. After air-drying, the coating is repeated for 5 layers. After roasting at 1300 °C, pour molten steel at 1700 °C. Silicon and carbon powder react chemically to form silicon carbide. Silicon carbide reacts with oxygen at high temperature to form a dense Si island glass phase, which prevents oxygen from contacting silicon carbide and prevents silicon carbide from continuing to oxidize, thereby preventing oxidation (anti-decarburization). ) effect.

Embodiment 3

[0024] After the casting of the 42CrMo material product is completed, use silicon dioxide as a diluent to mix with the mixture of zirconium powder and coal gangue powder, and add graphite powder with 5% weight of coal gangue powder to make coal gangue slurry. The layer is coated with gangue slurry for 18s, and the back layer of the mold is coated with coal gangue slurry for 12s. After air-drying, the coating is repeated for 5 layers. After roasting at 1200 °C, pour molten steel at 1650 °C. Silicon and carbon powder react chemically to form silicon carbide. Silicon carbide reacts with oxygen at high temperature to form a dense Si island glass phase, which prevents oxygen from contacting silicon carbide and prevents silicon carbide from continuing to oxidize, thereby preventing oxidation (anti-decarburization). ) effect.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention belongs to the technical field of mold manufacturing, and particularly relates to a manufacturing method of a decarburization-preventing mold. The manufacturing method of the anti-decarburization mold is characterized by comprising the following steps: (1) completing the pouring of the mold; (2) the second layer of the mold is coated with coal gangue slurry for 17-20 s; (3) the back layer of the mold is coated with coal gangue slurry for 10-13 s; (4) the mold is roasted at the temperature ranging from 1100 DEG C to 1300 DEG C; and (5) molten steel with the temperature of 1600-1700 DEG C is poured into the mold. The invention has the following beneficial effects: at high temperature, silicon dioxide and carbon powder chemically react to generate silicon carbide, and silicon carbide reacts with oxygen at high temperature to generate a compact Si-island glass phase, so that contact between oxygen and silicon carbide is prevented, continuous oxidation of silicon carbide is prevented, anti-oxidation (anti-decarburization) effect is achieved, a large amount of manpower is saved, and environmental pollution is prevented; and the harm to a human body is greatly reduced.

Description

(1) Technical field [0001] The invention belongs to the technical field of mold making, and particularly relates to a method for making an anti-decarburization mold. (2) Background technology [0002] 42CrMo steel belongs to alloy structural steel in terms of material classification. It has good mechanical properties and machinability. It is widely used. There are mainly two types of materials: plate and round bar. Its comprehensive performance is better than 40cr and has been recognized by the industry. . 42CrMo steel is an ultra-high strength steel with high strength and toughness, good hardenability, no obvious temper brittleness, high fatigue limit and multiple impact resistance after quenching and tempering treatment, and good low temperature impact toughness. 42CrMo steel is suitable for the manufacture of large and medium-sized plastic molds that require certain strength and toughness. In order to ensure that the carbon content of 42CrMo products is between 0.38-0.4...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B22C3/00B22C9/12
CPCB22C3/00B22C9/12
Inventor 丁树立张文义朱晓君王福成马玉芳刘国强李以瑞
Owner 阳信东泰精密金属有限公司