Light-weight foamed magnesia wall slab

A light-weight wallboard and magnesia technology, which is applied in applications, household appliances, ceramic products, etc., can solve the problems of affecting promotion, complicated production process, and destroying magnesia structure, so as to reduce the plastering process, simplify the molding process, The effect of good surface hydrophobicity

Inactive Publication Date: 2003-02-12
龚德馨 +2
View PDF0 Cites 21 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Since the state banned the use of soil as solid bricks, various wall panels have appeared one after another, such as cement hollow brick walls, which have affected the overall promotion due to their heavy weight, large volume, and large floor space.
[0003] However, various lightweight wallboards disclosed in recent years have some deficiencies, such as the alkali-free glass fiber reinforced low-alkali cement slab is expensive, and the grid-coated glass fiber low-alkali cement replacing it is expensive. The self-weight of the wallboard is heavy (80kg / m 2 ), and cement has high requirements for maintenance, either the investment is too large, or the strength is low
Another example is a wallboard made of steel wire grid concrete on both sides and a lightweight filling layer such as foamed plastic in the middle, which has the disadvantages of inconvenient pipeline installation, complicated production process, and expensive filling layer.
A hollow lightweight cement wallboard recently appeared, which has the properties of fire prevention, moisture resistance, heat insulation, sound insulation, etc. It is light in texture and easy to install pipelines. Thin (approximately 1-1.2 cm), it gives the user a sense of insecurity and insecurity. If the wall is knocked, it will produce a resonance sound. At the same time, it is impossible to nail and install expansion bolts, etc., which brings inconvenience to use.
[0004] The Chinese patent literature discloses a light-weight wallboard made mainly of magnesium chloride, magnesium oxide and polystyrene foam, but there are still several deficiencies: because it is not foamed, the weight is relatively heavy; the surface strength is not enough; if In case of fire, polystyrene may release toxic gas when exposed to high temperature
The amount of its addition is relatively large, and there are the following disadvantages through the test: high cost; damage to the magnesium oxide structure (expressed as a decrease in strength); difficulty in forming control
To solve the technical problem of magnesium oxide foaming, it must be modified. Most of them agree with the propylene styrene emulsion with better effect, but because the cost is too high (about 6000 yuan / ton), it is applied on the wall, and it has almost no industrial advantages. production value

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] Embodiment 1 (general scheme):

[0032] First, take the raw materials according to the following proportioning ratio, and prepare modifier (thickener, the same below) emulsion according to the following process steps:

[0033] Use 44 kilograms of waste polystyrene to thermally crack styrene monomer [the specific operation steps are as follows: put the waste polystyrene into a closed steel container, heat it in isolation from the air (the temperature should not exceed 500°C) to crack and gasify it, Connect the condenser through the conduit and cool it into liquid styrene monomer] Dissolve 11 kilograms of waste butadiene rubber, stir in an ordinary reactor at 1500 rpm, add 1.4 kilograms of sodium lauryl sulfate, polyvinyl alcohol during the stirring 0.8 kg, 60 kg of water, after preliminary emulsification and dispersion in the reactor, then emulsified strongly in the high-shear emulsification equipment with guide cylinder, and add 0.9 kg of ammonium persulfate to generate...

Embodiment 2

[0042] Embodiment 2: (preferred scheme)

[0043] First prepare the modifier emulsion, and take the raw materials (kg) according to the following ratio: 40 waste thermal cracking styrene monomer, 6 waste styrene-butadiene rubber, 0.8 sodium lauryl sulfate, 0.4 polyvinyl alcohol, 45 water, and Ammonium Sulfate 1.5.

[0044] The process steps for preparing modifier emulsion are the same as in Example 1.

[0045] Then take the raw material (kg) according to the following ratio: magnesia 100, magnesium chloride 62, water 25, expanded perlite 10, short rice straw 4, self-made modifier emulsion 2.6, sodium lauryl sulfate 1, phosphoric acid 0.25 .

[0046] The process steps for preparing magnesium oxide foamed lightweight wallboards are the same as in Example 1.

Embodiment 3

[0047] Embodiment 3: (best solution)

[0048] First prepare modifier emulsion, take by weighing raw material (kilogram) according to following proportioning: waste thermal cracking styrene monomer 42, waste butadiene rubber 8, sodium lauryl acid 1, polyvinyl alcohol 0.5, water 50, Ammonium persulfate 2.

[0049] The process steps for preparing the modifier emulsion are the same as in Example 1, but the equipment adopts a colloid mill and a supersonic emulsifier.

[0050] Then take the raw material (kg) according to the following ratio: magnesia 100, magnesium chloride 65, water 30, expanded perlite 17, short glass fiber 9, self-made modifier emulsion 3.2, sodium lauryl sulfate 1.65, phosphoric acid 0.64 .

[0051] The process steps for preparing magnesium oxide foamed lightweight wallboards are the same as in Example 1.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

A light-weight foamed wall slab is prepared from magnesium oxide (1070 wt. portions), magnesium chluride (60-70), water (20-50), stabilizer (5-26), short fibres (2-15), modifier (1.65-9), foaming agent (0.8-8), and water-resisting agent (0.15-1) through mixing while stirring, foaming and solidifying. Its advantages are high effect, low cost of modifier, light dead weight, high strength, and low cost.

Description

technical field [0001] The invention relates to a non-load-bearing wallboard used in various high and low-rise buildings, in particular to a magnesium oxide foamed lightweight wallboard. Background technique [0002] Since the state banned the use of soil as solid bricks, various wall panels have appeared one after another, such as cement hollow brick walls, which have affected the overall promotion due to their heavy weight, large volume, and large floor space. [0003] However, various lightweight wallboards disclosed in recent years have some deficiencies, such as the alkali-free glass fiber reinforced low-alkali cement slab is expensive, and the grid-coated glass fiber low-alkali cement replacing it is expensive. The self-weight of the wallboard is heavy (80kg / m 2 ), and cement has high requirements for maintenance, either the investment is too large, or the strength is low. Another example is that a kind of side surface is made of steel wire gr...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): C04B24/24C04B28/32C04B38/00C04B38/02
Inventor 龚德馨曹新林罗隆基
Owner 龚德馨
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products