Ceramic fiberboard and manufacturing technique

A ceramic fiberboard, production process technology, applied in fiberboard, textiles and papermaking, papermaking, etc., can solve the problems of low density, impact resistance, poor abrasion resistance, poor product strength, etc., to achieve high density and impact resistance Strong, good abrasion resistance

Inactive Publication Date: 2005-01-12

SINOMA SCI & TECH

2 Cites 8 Cited by

AI-Extracted Technical Summary

Problems solved by technology

This production method has low production efficiency

Its products have poor strength, low density, poor impact resistance and abrasion resistance.

Such a plate is easy to form punching gaps during punching and cutting, and it ...

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Abstract

This invention is how to produce the pottery fibreboard and its technology. They made of pressed poly layer pottery fibreboard. In the middle of two layers has some binders, to keep thickness of binders 0.5-3mm. There are two methods to produce them. The one is semi-continued production: every pottery fibro board which are according to continuously produced after cut, pressed, and in the middle between them there are binders and fillers, then pressed them under the press machine 10-20 minutes, and heated them into oven to stove keep 40-60deg.C them make it up. The other method is continuous production; after the pottery fibreboard is formed put binder milk solution spread on the wet paper. Then add the power filler put the wet paper into oven to stove 40-60deg.C till it semidry rounded them by machine, pressed, till whole dry, then the pottery fibreboard is finished.

Application Domain

FibreboardAdhesives

Technology Topic

Continuous productionIt technology +4

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Examples

Experimental program(2)

Example Embodiment

[0022] Example 1: (Semi-continuous production method)

[0023] 1) Selecting amorphous ceramic fiber with a diameter of 2-3μm and a length of 20-80mm, using a continuous wet forming process to produce ceramic fiber paper with a thickness of 0.4mm and a width of 600mm.

[0024] 2) Cut the roll-shaped ceramic fiber paper into a size of 500mm×500mm for use.

[0025] Acrylate emulsion 1000ml, polyacrylamide (molecular weight: 5 million) 3% aqueous solution 200ml, high alumina cement (CA-50) 1kg, kaolin 500g, talc (325 mesh) 100g, wollastonite (400 mesh) 200g Stir vigorously and mix evenly for 4 to 5 minutes to form a paste binder and filler mixture for later use.

[0026] To produce a ceramic fiber board with a thickness of about 3.2mm: first spread a 0.4mm thick, 500mm×500mm ceramic fiber paper, and evenly brush a layer of the above-mentioned paste binder material (150ml, thickness about 1.3mm), and cover it with Two sheets of ceramic fiber paper, and then evenly brush a layer of paste binder and filler mixture. Just cover it with the eighth layer of ceramic fiber paper.

[0027] 3) Immediately transfer to a hydraulic press to pressurize (3000MPa), maintain the pressure for 10 minutes, and take it out.

[0028] 4) Put it in an oven at 40℃ and dry it for about 24 hours. Saw to the required size. This ceramic fiber laminate

[0029] Board performance test results: thickness: 3.3mm; tensile strength: 50kN/m; density: 856kg/m 3.

Example Embodiment

[0030] Example 2: (Continuous production method)

[0031] The specific operation process is as follows:

[0032] 1) Using amorphous ceramic fiber with a diameter of 2-3μm and a length of 20-80mm, a continuous wet molding process is used to produce ceramic fiber paper with a thickness of 0.4mm and a width of 600mm.

[0033] 2) Spray the acrylate emulsion adhesive with a solid content of 2-3% on the wet paper, and suck off part of the adhesive through a negative pressure of 0.01-0.02MPa; at a distance of 30-50cm from the applied adhesive, A linear feeder is used to uniformly apply the powdered filler mixture (high alumina cement 500g, alumina 300g, pyrophyllite powder 200g, mica powder 100g, clay 150g), and the filler applied per square meter is controlled between 70-150g. The filled ceramic fiber paper enters the drying furnace.

[0034] 3) The temperature of the drying oven is controlled at 40-60°C, and the drying time is 3-5 minutes. At this time, the binder in the ceramic fiber paper has not yet been completely dried.

[0035] 4) Wind up neatly on a drum with a diameter of 800mm, and cut it along the axial direction of the drum after reaching 10 layers (then continue to wind the next required number of layers of ceramic fiberboard), and spread it horizontally.

[0036] 5) Transfer to a 30-ton hydraulic press for pressure, keep it for 15 minutes, and take it out.

[0037] 6) Put it in an oven at 40℃ and dry it for more than 16 hours, and then saw it into the required size.

[0038] The performance test results of this ceramic fiber laminate: thickness: 3.3mm; tensile strength: 50kN/m; density 856kg/m 3.

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PUM

Property	Measurement	Unit
Thickness	0.2 ~ 1.0	mm
Thickness	0.5 ~ 3.0	mm
Fiber diameter	1.0 ~ 5.0	µm
tensile		MPa
Particle size		Pa
strength	10

Description & Claims & Application Information

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the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine

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Classification and recommendation of technical efficacy words

Strong impact resistance
High density

Ceramic fiberboard and manufacturing technique

AI-Extracted Technical Summary

Problems solved by technology

Abstract

Image

Examples

Example Embodiment

Example Embodiment

PUM

Description & Claims & Application Information

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