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Powder coating type composite solid lubricant film preparation method and gear wheel with solid lubricant film

A powder coating and solid lubrication technology, applied in powder coatings, lubricating compositions, base materials, etc., can solve the problems of high concentration of organic volatiles, short wear life of dry film, etc., achieve long service life, good lubrication effect, The effect of simple preparation method

Inactive Publication Date: 2006-02-01
SHANGHAI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to provide a kind of powder coating type composite solid lubricating film and preparation method thereof, overcome the problem that the organic volatile matter concentration of the dry film lubricant of the prior art is high, make the solid lubricating film of the present invention have lubricating effect good, durable Grinding, long life and other characteristics
[0006] In order to solve the problems of high organic volatile matter concentration and short dry film wear life of existing dry film lubricants, the invention provides a powder coating type composite solid lubricating film and a preparation method on the surface of gear parts

Method used

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  • Powder coating type composite solid lubricant film preparation method and gear wheel with solid lubricant film
  • Powder coating type composite solid lubricant film preparation method and gear wheel with solid lubricant film
  • Powder coating type composite solid lubricant film preparation method and gear wheel with solid lubricant film

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Experimental program
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Effect test

Embodiment 1

[0039] Embodiment one: see figure 1 with image 3 Figure (a).

[0040] Chemical base film treatment is carried out on the ring surface of the steel ring whose material 1 is 40Cr to form a phosphating layer 2 with a thickness of 6 to 10 μm, and then form 3 to 3 by rubbing one or several solid lubricants on the surface of the first transition layer. 5 μm thick second transition layer 3 . A polyester powder coating type solid lubricating film 4 with a thickness of 20-50 μm is coated on the annulus by means of electrostatic spraying and high-temperature curing. The curing conditions are: 180~220°C, 10~30min. In terms of mass percentage in the coating, the polyester resin CC440 is 30-85%, the curing agent TGIC is 3-40%, and the 3,5-di-tert-butyl-4-hydroxyphenyl octadecyl propionate is 3-5%. %, silicone leveling agent is 0.5-5%, benzoin is 0.2-1%, titanium dioxide and wollastonite are 3-25%, solid lubricant is molybdenum disulfide 3-20%, boron nitride 0-15% %, barium borate 0-1...

Embodiment 2

[0041] Embodiment two: see figure 1 with image 3 Figure (c).

[0042]Chemical base film treatment is carried out on the ring surface of the steel ring whose material 1 is 40Cr to form a phosphating layer 2 with a thickness of about 6-10 μm, and then form 3 by rubbing one or several solid lubricants on the surface of the first transition layer ~5 μm thick second transition layer 3 . A 20-50 μm thick epoxy powder coating type solid lubricating film 4 is coated on the ring surface by electrostatic spraying and high-temperature curing. The curing conditions are: 180~220°C, 10~30min. In terms of mass percentage, epoxy resin E12 is 30-85%, curing agent 284 is 3-40%, and 3,5-di-tert-butyl-4-hydroxyphenyl propionate is 3-5%. %, silicone leveling agent is 0.5-5%, benzoin is 0.2-1%, titanium dioxide and wollastonite are 3-25%, solid lubricant is molybdenum disulfide 3-20%, boron nitride 0-15% %, barium borate 0-10%, graphite 0-10%, molybdenum powder 0-10%, molybdenum oxide 0-10%, ...

Embodiment 3

[0043] Embodiment three: see figure 1 and image 3 Figure (b).

[0044] Chemical base film treatment is carried out on the ring surface of the steel ring whose material 1 is 40Cr to form a phosphating layer 2 with a thickness of 6 to 10 μm, and then form 3 to 3 by rubbing one or several solid lubricants on the surface of the first transition layer. 5 μm thick second transition layer 3 . A polyester / epoxy powder coating type solid lubricating film 4 with a thickness of 20-50 μm is coated on the annulus by means of electrostatic spraying and high-temperature curing. The curing conditions are: 180~220°C, 10~30min. In the coating, by mass percentage, the polyester resin P4127 is 30-85%, the curing agent epoxy resin E12 is 3-40%, and 3,5-di-tert-butyl-4-hydroxyphenyl propionate octadecyl alcohol is 3-5%, silicone leveling agent 0.5-5%, benzoin 0.2-1%, titanium dioxide and wollastonite 3-25%, solid lubricant molybdenum disulfide 3-20%, boron nitride 0-15%, barium borate 0-10%, ...

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Abstract

A powder paint type lubricating solid membrane is prepared through cleaning the surface of metallic basic body, preparing priming member by chemical reaction, coating solid lubricant to form a transition layer, and spraying high-molecular powder layer. A gear with said lubricating solid membrane is also disclosed.

Description

technical field [0001] The invention belongs to the technical field of lubrication, in particular to a powder coating type solid lubricating film and a preparation method thereof. Background technique [0002] Dry film lubrication is a technique in which solid lubricants, wear-resistant additives, etc. are firmly bonded to the moving friction surface by means of a binder to play a protective role in wear-resistant lubrication. The material forming a solid lubricating dry film is called a dry film lubricant. The dry film formed by the dry film lubricant can act as a solid lubricating film under dry friction conditions, and can also be used together with lubricating oil, grease, and paste, as well as an anti-corrosion protective film. It is also used for repairing or The surface is anti-adhesive and anti-fouling (dirt), etc. It has been widely used in friction parts and parts requiring proper protection in aerospace, aviation, machinery, transportation, electronics, construc...

Claims

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Application Information

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IPC IPC(8): C10M107/32C09D5/03C10N50/08
Inventor 郭强乔红斌朱亚辉许乐波
Owner SHANGHAI UNIV
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