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Medical devices with galvanic particulates

a technology of galvanic particulates and medical devices, which is applied in the direction of non-metal conductors, prostheses, catheters, etc., can solve the problems of scarring and tissue adhesion, devices contaminated with microorganisms, and serious infections in patients

Inactive Publication Date: 2012-04-12
ETHICON INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Depending upon the environment in which the devices are used, it is possible for the device to be contaminated with microbes prior to use or during insertion, or after insertion or implantation if the implantation site in the patient is contaminated, for example as a result of trauma or faulty or inadequate sterile procedures.
Microbial contamination of medical devices can result in serious infections in the patient which are often not easily treatable for a variety of reasons, including the formation of antibiotic resistant biofilms.
In addition to bacterial contamination and tissue infection, many postsurgical complications are caused by excess tissue inflammation, leading to pain and edema at the surgical or implant site, scarring and tissue adhesion.

Method used

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  • Medical devices with galvanic particulates
  • Medical devices with galvanic particulates
  • Medical devices with galvanic particulates

Examples

Experimental program
Comparison scheme
Effect test

example 1

Galvanic Particulate Preparation Based on Displacement Chemistry

[0091](a) In Pure Aqueous Media: 0.1% copper coated zinc galvanic particulates were manufactured by electroless plating of copper onto zinc powder. 10 g of ≦45-micron zinc powder was spread evenly onto a vacuum filter buchner funnel with a 0.22 micron filter. 5 g of copper acetate solution was then poured evenly onto the zinc powder, and allowed to react for approximately 30 seconds. A suction was then applied to the filter until the filtrate was completely suctioned out. The resulting powder cake was then loosed, and 10 g of deionized water was added and then suctioned off 10 g of ethanol was then added to the powder under suction. The powder was then carefully removed from the filter system and allowed to dry in a desiccator.

[0092](b) In Ethanol Containing Media: 0.1% copper coated zinc galvanic particulates were manufactured by electroless plating of copper onto zinc powder. 10 g of ≦45-micron zinc powder was weighed...

example 2

Coating Galvanic Particulates onto Hydrocolloid Substrate

[0095](a) Coating Process by Powder Sieving Deposition Onto a Substrate: First, the surface area of the self-adhesive hydrocolloid was measured and the amount of required galvanic particulates was calculated based on a 1.2 mg / cm2 surface coating. The galvanic particulates of Example 1(a) were placed into a sieve #325 (45 micron) with the hydrocolloid sheet placed below the sieve. The sieve was gently shaken to produce an even coating of powders onto the hydrocolloid surface. A PET release liner was placed onto the galvanic particulate-coated hydrocolloid surface. The release liner is removed prior to use.

[0096](b) Coating Process by Electrostatic Powder Deposition Onto a Substrate: Feasibility of coating the galvanic particulates onto a substrate with the electrostatic powder deposition technique was demonstrated using a commercial high voltage powder electrostatic coating system (HV Powder Coating System, purchased from Caswe...

example 3

In Vitro Efficacy of Galvanic Particulates Against MRSA, Yeast, and Bacteria

[0097]Galvanic particulates containing-agar discs were made by suspending the galvanic particulates from Example 1(a) in 2 ml of 47° C. sterile distilled water mixed with 8 ml of melted agar. The mixture was then poured into a 100×15 mm petri dish. The mixture solidified in the petri dish, and the galvanic particulates were immobilized and evenly distributed in the agar. Smaller agar discs were cut out from the galvanic particulate-containing agar with a sterile cork borer (inner D=12.2 mm), and used for further testing of the galvanic particulates.

[0098]The agar discs (D=12.2 mm, thickness=1.2 mm), containing the galvanic particulates at a concentration of either 0.5% or 1%, were placed on an agar plate surface inoculated with about 6 log CFU of indicator microorganisms. The plates were incubated at 37° C. for 24 hours. The zone of inhibition (distance in mm from edge of disc and edge of clear no growth zon...

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Abstract

Implantable medical devices having galvanic particulates are disclosed. The particulates may be coated onto at least part of a surface of the medical device. In addition, the galvanic particulates may be contained in the material used to manufacture the antimicrobial medical devices, or may be embedded into the surface of the medical devices. The present invention also provides novel coating methods and processing methods. The present invention further provides a combination of galvanic particulates with an aqueous gel, a method of making this combination, and a method of treatment using this combination. The devices and compositions may have advantageous characteristics and effects including anti-microbial, anti-inflammatory, tissue regeneration promoting, and pain reduction or elimination.

Description

CROSS REFERENCE TO RELATED APPLICATIONS[0001]This application is a continuation in part of application Ser. No. 12 / 761,601 filed on Apr. 16, 2010, which is a continuation in part of nonprovisonal application Ser. No. 12 / 731,848 filed on Mar. 25, 2010, which claims priority to the provisional application Ser. No. 61 / 163,928, filed Mar. 27, 2009.FIELD OF THE INVENTION[0002]This invention relates to antimicrobial medical devices, more specifically antimicrobial devices containing or coated with galvanic particulates.BACKGROUND OF THE INVENTION[0003]Medical devices are typically sterilized prior to use. Most medical devices are packaged in packaging which maintains the sterility of the device until the package is opened by the health care provider at the site where the health care services are being administered or provided. Depending upon the environment in which the devices are used, it is possible for the device to be contaminated with microbes prior to use or during insertion, or af...

Claims

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Application Information

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IPC IPC(8): A61F2/30H01B1/20H01B1/00H01B1/02B82Y30/00
CPCA61L15/18A61K33/38A61L26/0004A61L26/0066A61L27/24A61L27/30A61L27/306A61L27/50A61L27/54A61L29/106A61L29/14A61L31/088A61L31/14A61L2300/102A61L2300/104A61L2300/402A61L2300/404A61L2300/41A61L2300/414A61L2300/45A61L2300/622A61K9/143A61K33/06A61K33/30A61K33/34A61L15/42
Inventor CHOI, JENNIFER HAGYOUNG KANGYANG, CHUNLINSUN, YINGFANG, CARRIE H.HAUSCHILD, JAMES E.CREASEY, ABLA A.
Owner ETHICON INC