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Sintered composite sliding part and production method therefor

a composite sliding part and composite material technology, applied in the field of sintered composite sliding parts, can solve the problems of low toughness, insufficient strength of component parts, and inability to suitably use sintered materials in welding, so as to improve wear resistance and corrosion resistance, reduce raw powder compressibility, and increase the density of outer parts

Inactive Publication Date: 2013-04-18
HITACHI POWDERED METALS COMPANY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The solution provides a sintered composite sliding part with improved wear resistance, corrosion resistance, and high-temperature strength, along with secure bonding between the sintered and steel components, effectively addressing the limitations of existing technologies.

Problems solved by technology

A sintered material used in the above parts has wear resistance and thereby has low toughness, whereby some component parts may have strength that is insufficient.
Since the sintered material is porous, thermal conductivity and electrical conductivity are small, gas tends to remain in the pores and form blowholes in welded portions, and quenching cracks are easily caused by transformation strain, whereby the sintered material may not be suitably used in welding.
When the inner member is pressed into the outer member, or the outer member is fixed to the inner member by swaging, cracks easily occur in the sintered material having low toughness.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example

First Example

[0029]Inner members were prepared, and the inner members were made of an ingot steel corresponding to SUS304 specified by the Japanese Industrial Standard (JIS) and had an outer diameter of 20 mm and a height of 10 mm. Fe-based alloy powders and a hard phase forming alloy powder having compositions shown in Table 1 were prepared, and they were mixed together at the mixing ratio shown in Table 1 so as to obtain raw powders. The average particle diameter of the Fe-based alloy powders was 100 μm, and the average particle diameter of the hard phase forming alloy powders was 100 μm. The raw powders were compacted under a forming pressure of 800 MPa so as to have a ring shape with an outer diameter of 30 mm, an inner diameter of 20 mm, and a height of 5 mm, and 15 ring-shaped compacts were prepared with respect to each combination of the Fe-based alloy powder and the hard phase forming alloy powder. Batches of 10 of the ring-shaped compacts were used as outer member compacts,...

second example

[0038]Fe-based alloy powders having compositions shown in Table 2 and the hard phase forming alloy powder used in the first example were prepared, and they were mixed together at the mixing ratio shown in Table 2 so as to obtain raw powders. By using these raw powders, compacting, closely fitting, and sintering were performed in the same manner as in the first example, and samples having sample Nos. 08 to 14 were obtained. Powders having an average particle diameter of 100 μm, which was the same as the average particle diameter of powders used in the first example, were used as the Fe-based alloy powders.

[0039]For these samples, oxidation tests, repeated sliding friction tests, and extracting tests were performed under the same conditions as those in the first example, and the oxidized amounts after the oxidation tests, wear amounts after the friction tests, and bonding strengths were measured. These results are shown in Table 2, and the results of the sample of the sample No. 04 in...

third example

[0042]The Fe-based alloy powder used in the sample No. 04 in the first example and hard phase forming alloy powders were prepared, and they were mixed together at the mixing ratio shown in Table 3 so as to obtain raw powders. By using these raw powders, compacting, closely fitting, and sintering were performed in the same manner as in the first example, and samples having sample Nos. 15 to 21 were obtained.

[0043]For these samples, oxidation tests, repeated sliding friction tests, and extracting tests were performed under the same conditions as those in the first example, and the oxidized amounts after the oxidation test, wear amounts after the friction test, and bonding strengths were measured. These results are shown in Table 3, and the results of the sample of the sample No. 04 in the first example are also shown in Table 3.

TABLE 3Outer membermixing ratio % by volumeTest resultsHard phaseOxidizedWearBondingSampleFe-basedCompositions % by massformingInneramountamountstrengthNo.allo...

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Abstract

A process for producing a sintered composite sliding part having an outer member made of an Fe-based wear resistant sintered member in which a hard phase is dispersed in a matrix at 15 to 70% by volume and an inner member made of a stainless ingot steel. The matrix is made of an Fe-based alloy including 11 to 35% by mass of Cr, and the hard phase is formed by precipitating and dispersing at least one selected from the group consisting of intermetallic compounds, metallic silicides, metallic carbides, metallic borides, and metallic nitrides in an alloy matrix made of at least one selected from the group consisting of Fe, Ni, Cr, and Co. The outer member is formed with a hole, the inner member is closely fitted into the hole, and the outer member and the inner member are diffusion bonded together.

Description

[0001]This is a Division of U.S. application Ser. No. 12 / 285,283 filed Oct. 1, 2008, which claims priority to JP 2007-262113, filed Oct. 5, 2007. Each of the disclosures of the prior applications is hereby incorporated by reference.BACKGROUND OF THE INVENTION[0002]1. Technical Field[0003]The present invention relates to a sintered composite part in which an outer member made of a sintered member and an inner member made of an ingot steel are diffusion bonded together by sintering. Specifically, the present invention relates to a sintered composite sliding part, in which a sintered member having a superior wear resistance at high temperature is used as the outer member, and relates to a production method of the sintered composite sliding part.[0004]2. Background Art[0005]Powdered metallurgical methods allow to the formation of a member having a shape nearly that of the product and allow the production of composite materials that cannot be obtained from ingot materials. Therefore, pow...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): B22F7/08
CPCB22F7/08B22F3/16B32B15/011C22C1/053C22C19/07C22C27/04C22C33/0207C22C33/0285C22C38/18C22C38/40F16C33/1095F16C33/124Y10T428/12007C22C38/22C22C38/44
Inventor YOSHIHIRO, TATSUAKIKAWATA, HIDEAKIMOGAMI, MICHIHARUKIMURA, YUTAKA
Owner HITACHI POWDERED METALS COMPANY