Catalysts and methods for alcohol dehydration

Abstract

Provided is a process for preparing a diaryl ether compound through the dehydration of an aromatic alcohol compound in the presence of a dehydration catalyst. The dehydration catalyst is an oxide of a light rare earth element, wherein the light earth element is lanthanum, praseodymium, neodymium, or mixtures thereof.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS[0001]This application claims priority from provisional application Ser. No. 61 / 653,493, filed May 31, 2012, which is incorporated herein by reference in its entirety.BACKGROUND[0002]This invention relates generally to catalysts and methods for the dehydration of aromatic alcohol compounds to ethers. More particularly, the invention uses a dehydration catalyst comprising an oxide of a light rare earth element for the dehydration of aromatic alcohol compounds to diaryl ethers.[0003]Diaryl ethers are an important class of industrial materials. Diphenyl oxide (DPO), for instance, has many uses, most notably as the major component of the eutectic mixture of DPO and biphenyl, which is the standard heat transfer fluid for the concentrating solar power (CSP) industry. With the current boom in CSP has come a tightening of the supply of DPO globally and questions surrounding the sustainability of the technology have arisen.[0004]Diaryl ethers are curren...

AI Technical Summary

Benefits of technology

This approach achieves high selectivity for diaryl ethers with low byproduct formation, is cost-effective, and eliminates the safety and environmental concerns of radioactive catalysts, addressing the global shortage and sustainability issues in diaryl ether production.

Problems solved by technology

The first route, for example where chlorobenzene reacts with phenol in the presence of caustic and a copper catalyst, typically leads to less pure product and requires high pressure (5000 psig), uses an expensive alloy reactor and produces stoichiometric quantities of sodium chloride.

A major drawback of thoria however is its radioactive nature, which makes its handling difficult and potentially costly.

Furthermore, the supply of thoria globally has been largely unavailable in recent years putting at risk existing DPO manufacturers utilizing this technology.

Additionally, other catalysts for the gas-phase dehydration of phenol, such as zeolite catalysts, titanium oxide, zirconium oxide and tungsten oxide, generally suffer from lower activity, significantly higher impurity content and fast catalyst deactivation.