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Original gravel additive for preventing castings stria defect

An additive and veining technology, applied in the direction of casting molds, casting molding equipment, metal processing equipment, etc., can solve the problems of high loss on ignition, accelerated wear of core boxes, and decreased pass rate of sand cores, so as to increase thermal strength and Thermoplasticity, prevent casting vein defect, reduce the effect of casting porosity

Active Publication Date: 2007-09-19
SUZHOU XINGYE MATERIALS TECH
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  • Summary
  • Abstract
  • Description
  • Claims
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AI Technical Summary

Problems solved by technology

Before the 1960s, foundry workers mostly used 30-50% special sand with low expansion rate, such as zircon sand, chromite sand, etc., to solve the veining problem, but this method affects the mixing The fluidity of the material, the large capacity accelerates the wear of the core box, the unit cost is high, and the anti-veining effect is average
Later, sawdust and starch-based organic composite materials were used, but the loss on ignition of this organic composite material was as high as 40-50%, and the usable time of the mixture and the strength of the sand core were seriously reduced, the pass rate of the sand core dropped sharply, and the pores of the casting , sticky sand defects increased sharply

Method used

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Examples

Experimental program
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Effect test

Embodiment

[0010] Embodiment: a kind of raw sand additive that prevents casting vein defect, comprises following formula by weight: transparent quartz 8%, calcite 1%, sepiolite 1%, kaolinite 70%, pyrophyllite 10%, magnetite 10% %.

[0011] When preparing:

[0012] 1. Sieve all raw materials to achieve their respective particle size distribution.

[0013] 2. Stir and mix the screened raw materials with special equipment according to the process formula, discharge, inspect, pack, and store.

[0014] Organic solvents can also be added during stirring and mixing to improve surface activity.

[0015] According to the mechanism of veining defect generation, the invention establishes a laboratory simulation device and a test program for evaluating the anti-veining effect in the laboratory. Using this set of experimental simulation equipment, first screened dozens of raw material varieties and effective additions by single factor test method, and then explored the feasible technical solutions...

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PUM

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Abstract

The invention discloses a raw sand additive for preventing casting rattail defect, including following weight compositions: transparent quartz 8%, calcite 1%, sepiolite 1%, kaolinite 70%, pyrophyllite 10%, magnetite 10%; without affecting functional performance of mixture and sand mould, and mainly preventing casting rattail defect, while with assistant curative effect for the casting air-hole and the burnt-on sand (sintering) and so on defects.

Description

technical field [0001] The invention relates to a raw sand additive for preventing casting vein defect. Background technique [0002] Veining is a common casting defect in sand casting, especially resin sand casting, that is, irregular metal protrusions appearing on the corners, planes and high-temperature hot joints of the casting surface. Veining, especially in the inner cavity of complex castings such as engines and valves, is not only difficult to clean, but also affects the cleanliness of castings and the flow of coolant, thereby reducing product performance indicators. [0003] Solving and preventing the occurrence of veining has always been an important topic in the research of the foundry industry. Before the 1960s, foundry workers mostly used 30-50% special sand with low expansion rate, such as zircon sand, chromite sand, etc., to solve the veining problem, but this method affects the mixing The fluidity of the material will accelerate the wear of the core box due...

Claims

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Application Information

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IPC IPC(8): B22C1/02
Inventor 王进兴
Owner SUZHOU XINGYE MATERIALS TECH
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