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Metal circuit board of aluminum baseplate magnetic-controlled sputtering-jetted and LED illuminating device

A magnetron sputtering, circuit board technology, applied in the direction of electric solid devices, printed circuit components, circuits, etc., can solve the problems of long production cycle, decreased insulation performance, high energy consumption, etc., achieve good heat dissipation performance, improve heat dissipation Efficiency, the effect of reducing the number of thermal resistances

Inactive Publication Date: 2007-11-21
蔡勇
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Its shortcomings: first, the preparation process is complicated, energy consumption is large, and the cost is high; second, due to its processing technology requirements and material characteristics, it is not easy to make a structure with heat dissipation characteristics
But the disadvantages: First, this process consumes a lot of energy. The silver paste needs to be sintered at a peak temperature of 575-650°C for 8-12 minutes, and the entire sintering cycle takes 40-60 minutes; second, the thickness of the silver paste is relatively thick and expensive. More metal materials are used and the cost is high; what is more serious is that the silver paste used in the background technology contains heavy metals such as lead, which does not meet the RoHS requirements, so it is difficult to popularize and apply; the third is the long production cycle, such as including screen printing and sintering The process takes at least 90 minutes, and the production efficiency is low; Fourth, the insulation performance of the oxide layer formed by oxidation will be greatly reduced after high-temperature sintering
But the disadvantages: first, the preparation process is complex, energy-consuming, long cycle, high cost, not convenient for mass production; second, due to its poor mechanical properties, it is not easy to make a structure with heat dissipation characteristics

Method used

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  • Metal circuit board of aluminum baseplate magnetic-controlled sputtering-jetted and LED illuminating device
  • Metal circuit board of aluminum baseplate magnetic-controlled sputtering-jetted and LED illuminating device
  • Metal circuit board of aluminum baseplate magnetic-controlled sputtering-jetted and LED illuminating device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] Embodiment 1: with reference to accompanying drawing 1. A method for manufacturing an aluminum-based insulating oxide magnetron sputtering circuit board, the aluminum plate is subjected to insulating oxidation treatment and an insulating oxide layer is formed, and a mask or photolithography is used to form a circuit pattern on the surface of the insulating oxide layer, and the method of magnetron sputtering is adopted Make the circuit pattern form the metallization layer. The method of magnetron sputtering is a prior art, so it will not be described here. The metallization layer is composed of a base film, a conductive film, and a welding film. ①The base film uses magnetron sputtering metal chromium or titanium to deposit chromium or titanium on the insulating oxide layer. The thickness of the base film is in the range of 0.1 to 0.15 μm. And the control can arbitrarily determine its value within its range, including the end value. ② The conductive film is deposited on...

Embodiment 2

[0047] Embodiment 2: with reference to accompanying drawing 3. On the basis of Example 1, a mask or photolithography method is used to form a circuit pattern on the insulating oxide layer on both sides of the aluminum plate, and the circuit pattern is formed into a metallized layer by magnetron sputtering to form a double-sided aluminum-based circuit board. .

Embodiment 3

[0048] Embodiment 3: with reference to accompanying drawing 1. A method for encapsulating electronic components on an aluminum-based insulating oxide magnetron sputtering circuit board, which includes an aluminum plate for insulating oxidation treatment and forming an insulating oxide layer, and electronic components, ① using a mask on the mounting surface of the aluminum plate or aluminum radiator film or photolithography to form electronic components packaging circuit patterns, ② using magnetron sputtering method to make the circuit patterns form a metallization layer circuit, ③ electronic components are packaged on the metallization layer circuit, the electronic components are High-power LED tubes, power modules, etc.

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Abstract

The preparation method comprises: making insulation oxidation treatment for the surface of aluminium substrate to form a oxide coating having electrical insulation property on the aluminium substrate surface; using masking or photo etch approach to form circuit pattern on the oxide coating; using magnetron sputtering method to alternatively deposit basilar membrane, conduction membrane and soldering membrane so as to form the metalized circuit layer with heat conductivity and solderability; encapsulating electronic component or LED chip on it. The invention can be used the encapsulation substrate of the thick film circuit and LED chip.

Description

Technical field: [0001] The invention relates to a direct heat dissipation aluminum-based insulating and oxidized circuit board used for electronic components or LED chips, and a high-power LED lighting device manufactured by using an aluminum-based insulating and oxidized circuit board, an aluminum-based circuit board and an aluminum-based circuit board. High-power LED lighting device manufacturing field. Background technique: [0002] With the rapid development of electronic technology, electronic components are increasingly miniaturized, especially the development of high-power LEDs, which makes the heat generation per unit volume of components rise step by step, which will seriously affect the performance improvement and work of components. reliability. There is an urgent need for a semiconductor packaging substrate with low cost, high heat dissipation, and compliance with international environmental protection trends. In addition to conventional heat dissipation techn...

Claims

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Application Information

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IPC IPC(8): H05K1/02H05K1/00H05K3/14H05K7/20H01L33/00H01L33/62H01L33/64
CPCH01L2224/48091H01L2924/181
Inventor 蔡勇
Owner 蔡勇
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