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Manganese-containing low-zinc light-iron phosphating solution

A technology for phosphating liquid and light iron, applied in the direction of metal material coating process, etc., can solve the problems of different steel surface conditions, material differences, unsatisfactory corrosion resistance, low service life and low temperature, and improve the anti-corrosion properties. The effect of pollution ability, excellent stability and wide control range

Inactive Publication Date: 2008-06-25
北京冰石科技有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Among them, iron-based phosphating has the advantages of easy control of the solution, stable bath solution, fast phosphating speed, low solution temperature, less sediment, long service life of the solution, no harmful environmental pollutants, and lower cost than other types of phosphating solutions. Much cheaper, but unsatisfactory corrosion resistance
Zinc phosphating is widely used by most enterprises because of its uniform and fine film layer, good decorative performance, strong adhesion to the coating, relatively stable phosphating film layer, and good corrosion resistance. However, the operators of the factory are often at a loss. In addition, the steel surface conditions in the domestic steel market are different (the rolling oil used and its material are very different), and because the phosphating solution market currently has no unified management, the technical operation standardization is lacking. Due to the limited production conditions of enterprises, it is inevitable to cause a series of disadvantages such as inconsistent process specifications. Therefore, it is necessary to propose a more standardized phosphating operation process, production process, and select a phosphating solution with better performance. the basis of
Because in the past, people only emphasized the corrosion resistance of the phosphating film itself, while ignoring the supporting performance of the phosphating film and the coating, so that the thickness of the phosphating film layer was required one-sidedly. In fact, the phosphating film itself does not bear too much corrosion resistance. Corrosion effect, whether the matching performance between him and the coating is good is the key to affect the entire coating system. The medium and high temperature phosphating film is coarse and brittle, with high porosity and high resistance, which is not conducive to the uniform distribution of the electric field on the workpiece, so it is not suitable for For electrophoretic coating and electrostatic plastic spraying, in order to enhance the conductivity, the phosphating film is required to be thin and dense, with low porosity, film weight of 1-4g / m, and film thickness of 1-2μm. The process is a new type of phosphating solution developed to overcome the shortcomings of other types of phosphating solutions. It overcomes the shortcomings of the above phosphating solutions, so it has great prospects for development

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] Embodiment 1: Take 500ml of water, respectively get 8g of phosphoric acid, 2.5g of nitric acid (68%), and 5ml of hydrofluoric acid, add them into 500ml of water, and stir evenly. Add zinc nitrate: 1.2g ammonia water: 1.5ml sodium tungstate: 0.6g, sodium nitrate: 15g copper nitrate: 0.02g manganese phosphate: 6.0g tartaric acid: 1.5g, urotropine: 0.65g, add the balance Water to 1000ml, adjust the total acidity of the solution: 15-60, and the free acidity: 1.5-2.5 to carry out phosphating.

Embodiment 2

[0020] Embodiment 2: Take 500ml of water, respectively get 15g of phosphoric acid, 5.0g of nitric acid (68%), and 15ml of hydrofluoric acid, add them into 500ml of water, and stir evenly. Add zinc nitrate: 1.6g ammonia water: 2.5ml sodium tungstate: 1.2g, sodium nitrate: 25g copper nitrate: 0.15g manganese phosphate: 15.0g tartaric acid: 5.0g, urotropine: 1.22g, add the balance Water to 1000ml, adjust the total acidity of the solution: 15-60, and the free acidity: 1.5-2.5 to carry out phosphating.

[0021] Experiments have proved that the phosphating liquid solution shown in the present invention is easy to control, the bath liquid is stable, the phosphating speed is fast, the solution temperature is low, the amount of sediment is small, the service life of the solution is long, there is no harmful environmental pollutant, and the cost is also lower than that of other types. Phosphating solutions are much cheaper and their corrosion resistance is satisfactory.

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PUM

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Abstract

The invention discloses a normal-temperature manganese-containing low-zinc light-iron type phosphating liquid. The phosphating liquid comprising of phosphoric acid, nitric acid, fluorine ion, zinc ion, ammonia ion, sodium nitrate, sodium tungstate, copper nitrate, manganese dihydrogen phosphate, etc., complexing agent, and a plurality of composite oxidizing-reducing agents as well as buffer adjusting agent and so on, wherein, the mass fractions (expressed as g / L) of the compositions are respectively: phosphoric acid( 85 percent) of 8.0 to 29.0, nitric acid( 31 percent) of 2.5 to 6.6, fluorine ion: 0.55 to 3.35, zinc ion: 0.08 to 1.7), ammonia ion: 1.5 to 8.0, sodium tungstate : 0.6 to 4.5, sodium nitrate: 15 to 35, copper nitrate: 0.02 to 0.15, manganese dihydrogen phosphate: 6.0 to 16.5, tartaric acid: 1.5 to 7.22, and methenamine: 0.65 to 1.22. The normal-temperature manganese-containing low-zinc light-iron type phosphating liquid of the invention is used in various large, medium and small sized enterprises in recent years, and has the advantages of mature flow operation, wide process range, less pollution, low comprehensive cost, easy bath solution control, no need of promoters and so on.

Description

technical field [0001] The invention belongs to the metal surface treatment industry before low-carbon copper coating, and is suitable for aerospace, household appliances, electrical switches, instruments and meters, mechanical electronics, automobiles, etc. in order to improve the corrosion resistance, coating adhesion, and enhancement of the metal surface before coating. The field developed for coating gloss. Background technique [0002] The normal temperature phosphating technology is currently the most active in research, the fastest in technological progress, and has broad prospects for development. It overcomes the shortcomings of high and medium temperature phosphating technology, such as high energy consumption, high cost, and low efficiency. The present invention contains manganese at room temperature. The low-zinc light iron type phosphating solution is produced and used by various large, medium and small enterprises in recent years. Therefore, it is generally re...

Claims

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Application Information

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IPC IPC(8): C23C22/44
Inventor 朱林
Owner 北京冰石科技有限公司
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