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Preparation method of biomass modified phenolic foamed plastics

A technology of phenolic foam plastics and biomass, applied in the field of preparation of biomass lignin furfural modified phenolic foam plastic insulation materials, can solve problems such as pollution

Inactive Publication Date: 2012-02-22
INST OF CHEM IND OF FOREST PROD CHINESE ACAD OF FORESTRY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, due to people's increasing demand for environmental friendliness, due to the raw material variety and preparation technology used in phenolic foam plastics, the unreacted free phenol and free aldehyde cause serious pollution to the water and air in the environment

Method used

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  • Preparation method of biomass modified phenolic foamed plastics

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] In 100 mass parts of molten phenol, add 5 mass parts of alkali catalyst aqueous solution and 30 mass parts of lignin, described alkali catalyst aqueous solution is alkaline earth metal hydroxide aqueous solution, the mass percent concentration of described alkali catalyst aqueous solution is 2% , react at reflux temperature of 100°C for 2h, then add dropwise the mixed solution of formaldehyde and furfural and the amount of the mixed solution is 72 parts by mass, react at reflux temperature of 100°C for 2h, the mass ratio of formaldehyde and furfural in the mixed solution 60:40, when the consumption of formaldehyde and furfural reaches 90%, neutralize with acid, adjust the pH of the system to 6.5, and obtain a resole phenolic resin with a solid content of 78%, and a viscosity of 1.0 Pa·S at room temperature;

[0025] The resulting resole phenolic resin and foaming catalyst, surfactant and blowing agent are stirred and mixed uniformly, and the mass ratio of the resole phen...

Embodiment 2

[0027] In 100 mass parts of molten phenol, add 6 mass parts of alkali catalyst aqueous solution and 30 mass parts of lignin, described alkali catalyst aqueous solution is alkaline earth metal hydroxide aqueous solution, and the mass percent concentration of described alkali catalyst aqueous solution is 3% , reacted at reflux temperature of 90°C for 1h, then added dropwise the mixed solution of formaldehyde and furfural and the amount of the mixed solution was 70 parts by mass, reacted for 2h at reflux temperature of 90°C, the mass ratio of formaldehyde and furfural in the mixed solution 50:40, when the consumption of formaldehyde and furfural reaches 90%, neutralize with acid, adjust the pH of the system to 6.8, and obtain a resole phenolic resin with a solid content of 78%. At room temperature, the viscosity is 8.4Pa·S ;

[0028] Stir and mix the obtained resole phenolic resin and foaming catalyst, surfactant and foaming agent evenly, and the mass ratio of the resole phenolic...

Embodiment 3

[0030] In 100 mass parts of molten phenol, add 10 mass parts of alkali catalyst aqueous solution and 40 mass parts of lignin, described alkali catalyst aqueous solution is alkaline earth metal hydroxide aqueous solution, and the mass percentage concentration of described alkali catalyst aqueous solution is 5% , reacted at 100°C reflux temperature for 1.5h, then added dropwise the mixed solution of formaldehyde and furfural and the amount of the mixed solution was 60 parts by mass, reacted at 100°C reflux temperature for 2h, the mass of formaldehyde and furfural in the mixed solution The ratio is 50:50. When the consumption of formaldehyde and furfural reaches 90%, neutralize with acid, adjust the pH of the system to 7.0, and obtain a resole phenolic resin with a solid content of 80%. At room temperature, the viscosity is 6.5Pa. S;

[0031] Stir and mix the obtained resole phenolic resin and foaming catalyst, surfactant and foaming agent evenly, and the mass ratio of the resole...

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Abstract

A preparation method of biomass-modified phenolic foam plastics: 5-10 mass parts of alkali catalyst aqueous solution and 30-60 mass parts of lignin are added to 100 mass parts of phenol, and the mass percent concentration of alkali catalyst aqueous solution is 2 -10%, react at reflux temperature of 90-150°C for 1-2h, then add dropwise 72-39 mass parts of mixed solution, the mixed solution is composed of formaldehyde and furfural, its mass ratio is 60-35:40-65, at 90 React at ~150°C for 2-3 hours at reflux temperature, neutralize with acid at the end of the reaction to obtain a resole phenolic resin with a solid content of 78-83%, mix 100 parts by mass of resole phenolic resin and 5-15 parts by mass of a catalyst for foaming 1-5 parts by mass of surfactant and 6-15 parts by mass of foaming agent are evenly stirred and foamed at 5-160°C to obtain a low-pollution building insulation material whose performance index reaches the level of petrochemical products.

Description

1. Technical field [0001] The invention belongs to a preparation method of a biomass lignin furfural modified phenolic foam plastic insulation material. In particular, it involves the method of using my country's rich lignin resources and furfural resources to synthesize low-pollution thermosetting biomass phenolic resin-resole phenolic resin, and then further obtain foamed plastic insulation materials through special foaming technology. 2. Background technology [0002] Phenolic foam has excellent heat resistance and is an excellent variety with high temperature resistance in synthetic foam. For example, the maximum use temperature of polystyrene foam is 70°C, polyurethane foam is 120°C, and phenolic foam is 150°C. Up to 200°C. In recent years, due to the strict requirements on thermal stability and combustion resistance of synthetic foam plastics in high-rise buildings, transportation, aviation industry, space technology, etc., the use of phenolic foam plastics has also d...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08J9/14C08L61/06C08G8/04
Inventor 周永红胡立红刘红军
Owner INST OF CHEM IND OF FOREST PROD CHINESE ACAD OF FORESTRY