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Method for producing bamboo fiber

A production method and bamboo fiber technology, which are applied in the directions of fiber processing, fiber mechanical separation, and chemical production of bast fibers, etc. problem, to solve the problem of efficient large-scale production, superior performance-price ratio, and low processing cost.

Inactive Publication Date: 2009-09-23
FUJIAN DANHAI MATTRESS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The processing technology is relatively backward, the production efficiency is low, the processing equipment has a single function, and the waste of processing materials is serious. It is impossible to process the whole bamboo or bamboo scraps to achieve efficient large-scale production.

Method used

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  • Method for producing bamboo fiber
  • Method for producing bamboo fiber
  • Method for producing bamboo fiber

Examples

Experimental program
Comparison scheme
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no. 1 example

[0050] see figure 1 Shown is a schematic diagram of the process flow of the first embodiment of the present invention.

[0051] Step 100: sawing off: sawing bamboo materials such as three-year-old Moso bamboo, Ci bamboo or green bamboo according to the specified length of the tip, middle and head of the bamboo, wherein the length of the middle part is cut to 5 meters, and the length of the tip and head is 1 to 3 meters .

[0052] Step 101: Cut open: Cut the tip, middle and head of the bamboo into two half cylinders respectively.

[0053]Step 102: softening: then sent to the tip, middle, and head softening tanks for soaking and softening. The softening solution is water, sodium hydroxide, sodium carbonate, sodium sulfite, and sodium silicate in a mass ratio of 100:1:2:0.5:0.2 The ratio of bamboo is prepared, and the bamboo is completely submerged in the softening solution. When softening, it is heated to 90 ° C and kept for 150 minutes.

[0054] Step 103: Cleaning: soak the ...

no. 2 example

[0062] see figure 2 Shown is a schematic diagram of the process flow of the second embodiment of the present invention.

[0063] Step 200: sawing off: sawing the bamboo materials such as annual moso bamboo, Ci bamboo or green bamboo according to the specified length of the tip, middle and head of the bamboo, wherein the length of the middle part is cut to 8 meters, and the length of the tip and head is 1-2 meters.

[0064] Step 201: Cut open: Then cut the tip, middle and head of the bamboo into two half cylinders.

[0065] Step 202: Fiber opening, classification, and screening: send the bamboo to the bamboo fiber opening separator for processing. After combing, fiber opening, and airflow classification, the bamboo powder is removed by a vibrating screen to obtain graded bamboo filaments shaped fibers.

[0066] Step 203: scouring: put the bamboo filamentous fiber into a cooking pot (pool) and heat and scorch for 60 minutes. The temperature during scouring is 100° C., and the...

no. 3 example

[0075] see image 3 Shown is a schematic process flow diagram of the third embodiment of the present invention.

[0076] Step 300: softening: put the bamboo leftovers into the softening pool to soak and soften, the softening solution is prepared with water, sodium hydroxide, sodium carbonate, sodium sulfite, and sodium silicate according to the mass ratio of 25:1:2:0.5:0.2, and make The bamboo is completely submerged in the softening solution, and the softening time is 10 days at room temperature.

[0077] Step 301: Cleaning: soak the softened bamboo in a designated cleaning pool for 15 minutes, then rinse and send to the area to be processed to dry.

[0078] Step 302: Fiber opening, classification, and screening: send the dried bamboo to the bamboo fiber opening and separating machine for processing, and then use a vibrating screen to remove the bamboo powder to obtain a graded product after combing, fiber opening, and airflow classification Bamboo filaments.

[0079] Step...

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Abstract

The invention provides a method for producing a bamboo fiber, comprising the following steps of sawing off, splitting and softening the bamboo, sending the bamboo material to a bamboo splitting separator to realize combing, splitting separation and airflow classification, thus obtaining the bamboo filament fiber; cooking and drying the bamboo filament fiber, cleaning, dehydrating, oiling and drying the bamboo filament fiber subsequently; and carrying out the enzyme treatment, thus obtaining the coarse bamboo fiber; subsequently carrying out fine treatment, cleaning and dehydrating, bleaching, cleaning, dehydrating, oiling, drying and curing by emulsion, thus obtaining the fine bamboo fiber. The method has high production efficiency, low processing cost and can prepare the bamboo fiber with the diameter within 0.03-0.15mm and the length within 30-300mm.

Description

【Technical field】 [0001] The invention relates to a production method of bamboo fiber. 【Background technique】 [0002] Bamboo fiber is a kind of cellulose fiber extracted from naturally growing bamboo. It is the fifth largest natural fiber after cotton, hemp, wool and silk. Bamboo fiber has the characteristics of good air permeability, instant water absorption, strong wear resistance and good dyeability, and at the same time has natural antibacterial, antibacterial, anti-mite, deodorant and anti-ultraviolet functions. Experts pointed out that bamboo fiber is a real natural environment-friendly green fiber. [0003] But so far, the production of bamboo fiber basically adopts operations such as sectioning, splitting, degreening, deyellowing, steaming, pressing and rolling into bamboo strands, which cannot be separated from the process of first forming bamboo slices and then forming bamboo fiber bundles. The technology is relatively backward, the production efficiency is low,...

Claims

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Application Information

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IPC IPC(8): D01B1/10D01C1/02B27L11/08B27J1/00
Inventor 姚文斌张蔚俞伟鹏陶慧高翠强张毅杨仁慧
Owner FUJIAN DANHAI MATTRESS
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