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Material of intermediate layer for centrifugally casting boracic high-speed steel composite rolls

A composite roll and centrifugal casting technology, which is applied to the middle layer material of centrifugal casting composite roll and the middle layer material of centrifugal casting boron-containing high-speed steel composite roll. problems, to achieve good metallurgical bonding, good casting performance, high strength and high toughness

Inactive Publication Date: 2010-01-13
BEIJING UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the middle layer contains more chromium, it is easy to precipitate brittle carbides, resulting in high brittleness of the middle layer, which is prone to cracking during use and affects the normal production of rolled steel.

Method used

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  • Material of intermediate layer for centrifugally casting boracic high-speed steel composite rolls

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Embodiment 1

[0017] Pouring by centrifugal casting method High-speed steel composite roll, the outer layer is boron-containing high-speed steel 1, the thickness of the outer layer is 45mm, the roll core is ductile iron 3, the material of the present invention is used as the middle layer 2, the thickness of the middle layer 2 is 5mm, and the middle layer 2 adopts a 500 kg intermediate frequency induction Electric furnace smelting. First, scrap steel, pig iron and copper plate are mixed and heated and melted. Elements such as boron, vanadium, molybdenum, niobium, cobalt, tungsten and chromium are mainly brought in by the outer boron-containing high-speed steel, and the insufficient part is supplemented by adding ferroalloy. After the composition is adjusted before the furnace, the temperature is raised to 1525°C, then aluminum is used for deoxidation, and then ferrotitanium is added and released from the furnace. When the furnace is released, the molten steel is first inoculated with silico...

Embodiment 2

[0021] Pouring by centrifugal casting method High-speed steel composite roll, the outer layer is boron-containing high-speed steel 1, the thickness of the outer layer is 62mm, the roll core is ductile iron 3, the material of the present invention is used as the middle layer 2, the thickness of the middle layer 2 is 8mm, and the middle layer 2 adopts a 500 kg intermediate frequency induction Electric furnace smelting. First, scrap steel, pig iron and copper plate are mixed and heated and melted. Elements such as boron, vanadium, molybdenum, niobium, cobalt, tungsten and chromium are mainly brought in by the outer boron-containing high-speed steel, and the insufficient part is supplemented by adding ferroalloy. After adjusting the composition before the furnace, the temperature is raised to 1538°C, then aluminum is used for deoxidation, and then ferrotitanium is added and released from the furnace. When the furnace is released, the molten steel is first inoculated with silicon-...

Embodiment 3

[0025] Pouring by centrifugal casting method High-speed steel composite roll, the outer layer is boron-containing high-speed steel 1, the thickness of the outer layer is 50mm, the roll core is ductile iron 3, the material of the present invention is used as the middle layer 2, the thickness of the middle layer 2 is 6mm, and the middle layer 2 adopts a 500 kg intermediate frequency induction Electric furnace smelting. First, scrap steel, pig iron and copper plate are mixed and heated and melted. Elements such as boron, vanadium, molybdenum, niobium, cobalt, tungsten and chromium are mainly brought in by the outer boron-containing high-speed steel, and the insufficient part is supplemented by adding ferroalloy. After adjusting the composition before the furnace, the temperature is raised to 1520°C, then deoxidized with aluminum, then added ferro-titanium and taken out of the furnace. When the furnace is released, the molten steel is first inoculated with silicon-calcium-barium,...

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Abstract

The invention relates to a material of an intermediate layer for centrifugally casting boracic high-speed steel composite rolls, which comprises the following chemical compositions in percentage by weight: 2.2-2.5 percent of C, 1.8-2.2 percent of Si, 0.3-0.6 percent of Mn, 0.08-0.15 percent of Ti, 0.06-0.18 percent of Ce, 0.03-0.06 percent of Mg, 0.02-0.06 percent of Ca, 0.03-0.08 percent of Ba, 0.4-0.7 percent of Cu, 0.03-0.08 percent of B, less than 0.15 percent of Mo, less than 0.15 percent of V, less than 0.10 percent of Co, less than 0.10 percent of Nb, less than 0.15 percent of W, 0.6-0.8 percent of Cr, more than 0.35 and less than 0.55 percent of a mixture of V, Mo, Nb, Co and W, and balance of Fe and inevitable trace impurities. The intermediate layer for centrifugally casting the boracic high-speed steel composite rolls can be well metallurgically combined with an outer layer and a roll core, so that the boron content of the roll core can be decreased to be below 0.003 percent, ensuring the high strength and high toughness of the roll core, and eliminating the occurrence of roll breakage accidents when the rolls are used.

Description

technical field [0001] The invention belongs to the technical field of centrifugal casting, and in particular relates to an intermediate layer material of a centrifugal casting composite roll, in particular to an intermediate layer material of a centrifugal casting boron-containing high-speed steel composite roll. Background technique [0002] In boron-containing high-speed steel rolls, the production cost is lower because of the small amount of precious alloy added. In addition, in addition to boron forming high-hardness carbon-boron compounds, part of boron enters the matrix, which can improve the hardenability and hardenability of the matrix, and contribute to the improvement of the wear resistance of boron-containing high-speed steel rolls. However, in the production process of boron-containing high-speed steel rolls, the boron element in the outer layer is easily mixed into the roll core, which increases the boron content of the roll core, resulting in a decrease in the...

Claims

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Application Information

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IPC IPC(8): C22C38/36B22D19/16B22D13/00
Inventor 符寒光雷永平戴建方邢建东吴中伟林键
Owner BEIJING UNIV OF TECH
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