Method for preparing stable-type vitamin A microcapsules continuously

A technology of vitamins and microcapsules, which is applied in the direction of microcapsules, capsule delivery, and active ingredients of hydroxyl compounds, etc., can solve the problems of vitamin A small oil droplets are easy to aggregate and form large particles, high energy consumption, long emulsification time, etc., and achieve increased Storage stability, uniform particle size, good embedding effect

Active Publication Date: 2012-06-06
ZHEJIANG UNIV +2
View PDF3 Cites 5 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] 1) The emulsification process is carried out in batches and in an open environment, the emulsification time of a single batch is long, and the temperature of the shearing part is high during emulsification, which easily deteriorates vitamin A;
[0008] 2) High-speed shears and high-pressure homogenizers require large motor power and high energy consumption;
[0009] 3) Due to the batch operation, after the emulsification is completed, the emulsion is easy to separate during the spray drying process, and the aggregated small vitamin A oil droplets are easy to aggregate and form large particles, thus affecting the embedding effect and bioavailability of the final product
[0010] 4) The high-pressure homogenization method is difficult to disperse vitamin A in microcapsules in nanometer size, which affects the use in some products
[0012] However, vitamin A is a fat-soluble and poorly stable vitamin. Even if it is spray-dried and microencapsulated, its effective content will still decrease significantly due to the influence of light, heat, oxidants, and acids during product storage.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Under the protection of nitrogen, add vitamin A crystals at 10Kg / hour and antioxidant ethoxyquinoline at 0.5Kg / hour to a special crystal melter, and melt the crystals at 65°C to obtain 10.5Kg / hour vitamin A melt Oil.

[0028] Dissolve 567Kg of gelatinizable modified starch in 1323Kg of 65°C water to prepare a 30% aqueous solution of modified starch, and degas at -0.08MPa for 2 hours.

[0029] The above-mentioned vitamin A molten oil is sent into the high-gravity rotary packed bed emulsifier with a liquid distributor and a rotating speed of 1500 rpm with a pump at a flow rate of 10.5Kg / hour, and the modified starch aqueous solution after deoxygenation is added at a rate of 94.5 The Kg / hour flow rate is sent into the same high-gravity rotating packed bed emulsifier, and vitamin A emulsion is obtained from the outlet.

[0030] The above-mentioned vitamin A emulsion was continuously atomized and sprayed into the cooled starch bed for granulation. After 20 hours, about 2800...

Embodiment 2

[0034] Under the protection of nitrogen, add vitamin A crystals at 10Kg / hour and antioxidant tocopherol at 0.3Kg / hour to a special crystal melter, and melt the crystals at 70°C to obtain 10.3Kg / hour vitamin A melt oil.

[0035] Dissolve 247.2Kg of gelatinizable modified starch in 370.8Kg of 75°C water to prepare a 40% aqueous solution of modified starch, and degas at -0.07MPa for 1 hour.

[0036] The above-mentioned vitamin A molten oil is sent into the high-gravity rotary packed bed emulsifier with a liquid distributor and a rotating speed of 2500 rpm with a pump of 10.3Kg / hour, and the modified starch aqueous solution after deoxygenation is added at a rate of 30.9 The Kg / hour flow rate is sent into the same high-gravity rotating packed bed emulsifier, and vitamin A emulsion is obtained from the outlet.

[0037] The above-mentioned vitamin A emulsion was continuously atomized and sprayed into the cooled starch bed for granulation. After 20 hours, about 1100 Kg of wet vitamin ...

Embodiment 3

[0040] Under the protection of nitrogen, add vitamin A crystals at 10Kg / hour, antioxidant BHT at 0.05Kg / hour, and BHA at 0.05Kg / hour into a special crystal melter, and melt the crystals at 75°C to obtain 10.1Kg / hour Vitamin A melted oil.

[0041] Dissolve 424.2Kg of gelatinizable modified starch in 787.8Kg of 70°C water to prepare a 35% aqueous solution of modified starch, and degas at -0.075MPa for 1.5 hours.

[0042] The above-mentioned vitamin A melted oil is sent into the high-gravity rotary packed bed emulsifier with a liquid distributor and a rotating speed of 2000 rpm with a pump of 10.1Kg / hour flow, and the modified starch aqueous solution after deoxygenation is fed at a rate of 60.6 The Kg / hour flow rate is sent into the same high-gravity rotating packed bed emulsifier, and vitamin A emulsion is obtained from the outlet.

[0043] The above-mentioned vitamin A emulsion was continuously atomized and sprayed into the cooled starch bed for granulation. After 20 hours, ab...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a method for preparing vitamin A microcapsules continuously and stably, comprising the following steps: Adding vitamin A crystals and an antioxidant in a crystal melter continuously according to a certain ratio under the protection of nitrogen to prepare vitamin A melting oil containing the antioxidant; pumping the above melting oil in a supergravity rotary packed bed emulsifier by a pump, and pumping aqueous solution containing modified gelation starch into the above supergravity rotary packed bed emulsifier after deoxidation treatment to obtain vitamin A emulsion at the outlet of the supergravity rotary packed bed emulsifier; and atomizing and spraying the emulsion in a cooled starch bed for pelletizing, and performing fluidization drying and gelation treatment in a fluidized bed by taking nitrogen as a drying medium to obtain the stable-type vitamin A microcapsules. The invention has the advantage of capability of continuous production, and has good embedding effect due to adopting the modified gelation starch, pelletizing and gelation treatment, thus the product has good storage stability.

Description

technical field [0001] The invention relates to a method for preparing continuous and stable vitamin A microcapsules, in particular to the preparation of continuous and stable vitamin A microcapsules by using a high-gravity rotating packed bed emulsifier. Background technique [0002] Vitamin A is a fat-soluble vitamin, easily soluble in organic solvents and fats, but insoluble in water. Vitamin A is easy to deteriorate when exposed to light, heat, acid, and oxidizing agents, so it generally needs to be made into microcapsules before it can be used. [0003] The microencapsulation of vitamin A is usually obtained by first heating and emulsifying vitamin A crystallization, oil blending and aqueous solution containing protective colloid, and then spray drying the emulsion. [0004] Chinese patent CN1965657 (A) introduces a method for preparing vitamin A microcapsules. In this method, vitamin A oil is added to the modified starch solution prepared in advance a few hours ago, d...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Patents(China)
IPC IPC(8): A61K9/50A61K31/07A61P3/02
Inventor 尹红陈建峰陈志荣王洁欣祁勇赵宏石立芳仇丹
Owner ZHEJIANG UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products