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Weather-resistant and ageing-resistant rubber track liner plate and preparation method thereof

An anti-aging and rubber technology, applied in the field of rubber products, can solve the problems of poor heat resistance and weather resistance, poor processing performance, low tensile strength, etc., and achieve excellent heat aging resistance and cold resistance, good weather resistance, and mechanical properties excellent effect

Active Publication Date: 2012-03-28
WEIFANG YAXING GRP CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The natural rubber backing plate has good mechanical properties and has excellent elasticity, cold resistance and insulation properties, but its heat resistance and weather resistance are poor, so the service life is short when exposed to the air for a long time; the heat resistance and resistance of the styrene-butadiene rubber backing Although the weather performance is improved compared with the natural rubber backing plate, it is still difficult to withstand the harsh environment of long-term wind and sun; butadiene rubber has excellent wear resistance, cold resistance and elasticity, but its processing performance is poor, so it is generally required to be used with Natural rubber and styrene-butadiene rubber are used together; although chloroprene rubber has excellent weather resistance, it is poor in cold resistance, so it is used less; EPDM rubber has excellent ozone resistance and weather resistance, and is heat-resistant and cold-resistant And the electrical insulation is very good, it is one of the best rubber types, but the tensile strength is low, and the price is relatively expensive, so it is not conducive to popularization and use

Method used

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  • Weather-resistant and ageing-resistant rubber track liner plate and preparation method thereof
  • Weather-resistant and ageing-resistant rubber track liner plate and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] (1) 50 kilograms of raw material chlorinated polyethylene, 5 kilograms of magnesium oxide, 0.5 kilogram of stabilizer RD, 20 kilograms of carbon black N330, 10 kilograms of spray carbon black, 1 kilogram of paraffin, 15 kilograms of calcium carbonate, 3 kilograms of epoxy soybean oil, 6 kg of trioctyl trimellitate and 1 kg of triallyl isocyanurate are sequentially put into the internal mixer for rubber mixing for 5 minutes, the internal mixing temperature is 120°C, and the internal mixing is carried out after the internal mixing is discharged. Back glue and knead for 3 minutes on the machine, and then press it into a continuous sheet rubber sheet suitable for processing on a tablet press.

[0036] (2) The sheet-like rubber sheet is added in the internal mixer, 1.5 kg of dicumyl peroxide is added and mixed for 1 minute to discharge, the temperature is 100° C., and then returned to the rubber and mixed for 3 minutes on the open mixer, The semi-finished compounded material...

Embodiment 2

[0039] (1) 50 kilograms of raw material chlorinated polyethylene, 6 kilograms of magnesium oxide, 10761 kilograms of antioxidants, 15 kilograms of carbon black N550, 15 kilograms of spray carbon black, 1.5 kilograms of paraffin, 10 kilograms of calcium carbonate, 3 kilograms of epoxy soybean oil, 7 kg of trioctyl trimellitate and 1.2 kg of triallyl isocyanurate were sequentially put into the internal mixer for rubber mixing for 5 minutes. Back glue and knead for 3 minutes on the machine, and then press it into a continuous sheet rubber sheet suitable for processing on a tablet press.

[0040] (2) The flake rubber sheet is added in the internal mixer, 1.7 kg of dicumyl peroxide is added and mixed for 1 minute to discharge, the temperature is 110°C, and then returned to the rubber and mixed for 3 minutes on the open mixer, The semi-finished compounded material pressed into a sheet on a tablet press.

[0041] (3) Put the semi-finished mixed material into the mold for pressurizat...

Embodiment 3

[0043] (1) 40 kg of raw materials chlorinated polyethylene, 4 kg of magnesium oxide, 1 kg of antioxidant BLE, 10 kg of carbon black N330, 10 kg of spray carbon black, 1.2 kg of paraffin, 8 kg of calcium carbonate, and 3 kg of epoxy soybean oil , 4 kg of trioctyl trimellitate and 1 kg of triallyl isocyanurate were put into the internal mixer in order to mix the rubber for 10 minutes. The temperature of the internal mixing was 115°C. Go back to the glue and knead for 3 minutes on the mill, and then press it into a continuous sheet rubber sheet suitable for processing on a tablet press.

[0044] (2) The flake rubber sheet is added in the internal mixer, 1.2 kg of dicumyl peroxide is added and mixed for 1 minute to discharge, the temperature is 105°C, and then returned to the rubber and mixed for 3 minutes on the open mixer, The semi-finished compounded material pressed into a sheet on a tablet press.

[0045] (3) Put the semi-finished mixed material into the mold for pressurizat...

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Abstract

The invention discloses a weather-resistant and ageing-resistant rubber track liner plate and a preparation method thereof. The weather-resistant and ageing-resistant rubber track liner plate is prepared from the following raw materials in part by weight: 100 parts of chlorinated polyethylene, 8 to 12 parts of magnesium oxide, 1 to 3 parts of stabilizer, 2.5 to 3.5 parts of dicumyl peroxide, 1.5 to 2.5 parts of triallyl isocyanurate, 40 to 60 parts of carbon black, 10 to 30 parts of calcium carbonate, 6 to 8 parts of epoxy soybean oil, 10 to 15 parts of trioctyl trimellitate and 1 to 3 parts of paraffin. The preparation method comprises the following steps of: putting the chlorinated polyethylene, the magnesium oxide, the stabilizer, the carbon black, the paraffin, the calcium carbonate, the epoxy soybean oil, the trioctyl trimellitate and the triallyl isocyanurate into an internal mixer in turn to perform rubber mixing and back rubber mixing, and then pressing the mixture into flaky rubber sheets; adding the flaky rubber sheets into the internal mixer, adding the dicumyl peroxide into the internal mixer to perform mixing and back rubber mixing, and then pressing the mixture into a flaky mixing material; and performing press vulcanization molding to the mixing material so as to prepare the weather-resistant and ageing-resistant rubber track liner plate.

Description

technical field [0001] The invention relates to the technical field of rubber products, in particular to a rubber backing plate used under railway concrete sleepers and a preparation method thereof. Background technique [0002] The railway track rubber backing plate is an elastic pad used between the steel rail and the concrete sleeper or underground. Its main function is to elastically combine the steel rail and the sleeper, isolate the vibration and impact caused by the passing of the vehicle, and insulate the signal at the same time. The railway track rubber backing plate is used at the bottom of the pillow and needs to bear the force of the train locomotive wheel. At present, with the continuous speed up of the railway, the rubber backing plate is required to be improved in terms of material selection and structure to adapt to the high-speed operation of the vehicle, and Because the rubber backing board needs to be used in the open air for a long time, it is not only re...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08K3/04E01B9/68C08K5/14C08K5/3492B29C35/02C08K5/1515C08L23/28C08K3/26C08K3/22C08K13/02C08K5/12
Inventor 杨雷曲文召韩风李华艳
Owner WEIFANG YAXING GRP CO LTD