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Production process of electric heating film heating tube

An electric heating film heating tube and production process technology, applied in the direction of heating element material, heating element shape, etc., can solve the problems of low thermal efficiency, flickering lights, accelerated power decline, etc., and achieve low thermal efficiency, accelerated power decline, and noise elimination. Effect

Active Publication Date: 2011-07-20
上海跨博电器有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The technical problem to be solved by the present invention is to provide a production process of the electric heating film heating tube. The produced electric heating film heating tube can eliminate the noise emitted by the constant temperature model of the electric water heater when it is used for bathing, the lights flicker, the power declines faster, and the thermal efficiency is low. Defects

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Embodiment 1, a production process of an electric heating film heating tube, comprising the following steps:

[0023] Step 1, apply white material to 100-150mm at both ends of the quartz glass tube to form whiteheads;

[0024] Step 2, prepare the electrothermal film solution, pressurize the electrothermal film solution to form a mixed mist, and spray it on the quartz glass tube in the high-temperature furnace at 700 ° C to 900 ° C by vapor deposition technology, so that the quartz glass tube is uniformly smoked and mixed with mist to form an electric heating film tube;

[0025] Step 3, configure the silver oxide solution and grind it into silver paste. After the electrothermal film tube is cleaned and dried, use the silver paste to brush the two ends of the electrothermal film tube to form silver electrodes;

[0026] Step 4, the film tube coated with silver is placed in a furnace at a high temperature of 500°C to 700°C to bake the silver electrode;

[0027] Step 5, sil...

Embodiment 2

[0034] Example 2, the steps are the same as in Example 1, wherein the weight percent of each component in the white material is: glue 3%, Portland cement 17%, talcum powder 40%, light magnesium oxide 5%, water 35%. The weight percent of each component in the electrothermal film solution is 44.5% of tin tetrachloride, 51% of alcohol, 0.7% of antimony trichloride, 0.08% of rare earth elements, 0.75% of ferric chloride, 2% of absolute ethanol, tetrachloride Titanium 0.9%, boric acid 0.07%. The weight percent of each component in the silver oxide solution is 60% of silver oxide, 5% of bismuth oxide, 15% of turpentine, 5% of lead borate, 4% of calcium borate, 10% of castor oil and 1% of rare earth element. The weight percent of each component in the high-temperature insulating gel is 25% of epoxy resin, 15% of epoxy resin insulating coating, 15% of ether-ester solvent, 6% of ketone solvent, 15% of ester solvent, and 10% of alcohol-ether solvent. %, shrinkage oil ether diluent 14%....

Embodiment 3

[0035]Embodiment 3, the steps are the same as in Embodiment 1, wherein the weight percent of each component in the white material is: glue 7%, Portland cement 10%, talcum powder 30%, light magnesium oxide 3%, water 50%. The weight percent of each component in the electrothermal film solution is 43% of tin tetrachloride, 53% of alcohol, 0.6% of antimony trichloride, 0.09% of rare earth element, 0.6% of ferric chloride, 1.95% of absolute ethanol, tetrachloride Titanium 0.7%, boric acid 0.06%. The weight percent of each component in the silver oxide solution is 40% of silver oxide, 10% of bismuth oxide, 20% of turpentine, 10% of lead borate, 3% of calcium borate, 15% of castor oil and 2% of rare earth element. High-temperature insulating gel, the weight percentage of each component is epoxy resin 30%, epoxy resin insulating coating 5%, ether-ester solvent 13%, ketone solvent 12%, ester solvent 25%, alcohol-ether solvent 5%, shrinkage oil ether diluent 10%. The glycidyl ether di...

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PUM

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Abstract

The invention discloses a production process of an electric heating film heating tube. The production process comprises the following steps of: (1) coating a white material to two ends of a quartz glass tube; (2) pressurizing an electric heating film solution into mixed fog, and spraying the fog to the quartz glass tube in a high-temperature furnace at 700-900 DEG C by adopting a vapor phase deposition technology to ensure that the quartz glass tube is uniformly adhered with the mixed fog to form an electric heating film tube; (3) grinding a silver oxide solution into sliver slurry, and painting the sliver slurry to two ends of the electric heating film tube to form silver electrodes; (4) putting the film tube into a furnace at 500-700 DEG C for roasting the silver electrodes; (5) packaging the silver electrodes and the white heads at two ends of the electric heating film tube; (6) coating high-temperature insulating gel on the surface of an electric heating film; and (7) putting the electric heating film tube in a high-temperature furnace at 150-250 DEG C for drying. In the invention, the high-temperature insulating gel is coated on the surface of the electric heating film, so that the defects of noise sent by a constant-temperature type electric water heater when used for bathing, twinkling light, accelerated power recession and low hot effect can be overcome by the prepared electric heating film heating tube.

Description

technical field [0001] The invention relates to a production process of a heat pipe. Background technique [0002] The instant electric water heater is also called fast or fast heating or instant electric water heater. The basic characteristics of the instant electric water heater are: cold water is superheated, and as long as the tap is turned on, the energy source will continue within a few seconds. Continuously supply hot water. When hot water is not in use, just turn off the tap. Traditional water heaters use exposed electric heating wires for heating. With the development of electric heating film technology, water heaters using electric heating film heating tubes for heating also appear in large numbers. For example, the Chinese invention patent with application number 200910108880.3 disclosed an electrothermal film and its manufacturing method on March 10, 2010, wherein the manufacturing method includes the preparation of electrothermal film treatment liquid, and the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H05B3/42H05B3/10
Inventor 施吉承卫正强
Owner 上海跨博电器有限公司