Air-base direct reduction iron-making method for reducing iron concentrate powder by self-reforming of gas rich in methane

An iron concentrate and methane-enriched technology, which is applied in the direction of reducing gas emissions, can solve the problems of high production cost, low efficiency, and inability to directly use concentrate powder, etc., and achieves high production efficiency, high gas utilization rate, and low energy consumption. Effect

Active Publication Date: 2011-10-05
BEIJING SHOUGANG INT ENG TECH
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Problems solved by technology

[0008] To sum up, the gas-based shaft furnace method has the advantages of mature technology and high efficiency, but it cannot directly use the concentrate powder; the gas-based fluidized bed method is limited by the source of hydrogen and the low reaction temperature, and the production cost is high and the efficiency is low

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  • Air-base direct reduction iron-making method for reducing iron concentrate powder by self-reforming of gas rich in methane

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[0040] In this example, magnetite concentrate powder and hematite powder are used as raw materials. After the hematite is crushed, ground and sieved, the particle size of the two kinds of ore powder is 0.2-0.4mm. The magnetite composition is: TFe 66.1% , SiO 2 4.0%, Al 2 o 3 0.6%, CaO 2.0%, MgO 1.9%; hematite composition: TFe 64.2%, SiO 2 5.1%, Al 2 o 3 2.8%, CaO 0.6%, MgO 0.5%. The reduction gas uses coke oven gas and methane gas as the gas source respectively, and the coke oven gas composition is: CH 4 24.5%, CO 2 2%, CO 6%, N 2 6.5%, H 2 O 2.8%, C n h m 2.0%, BTX 5g / Nm 3 , H 2 56%. The process equipment includes circulating fluidized bed device, high temperature conveying bed device, heat exchange, dehydration and dust removal device, gas heating device, humidification device, carbon dioxide pressure swing adsorption device, gas pressurizer, oxygen blowing system, automatic control system and briquetting device etc. During the experiment, the reactio...

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Abstract

An air-base direct reduction iron-making method for reducing iron concentrate powder by self-reforming of gas rich in methane. The method provided by the invention belongs to the field of iron-making technology. The method is characterized in that through a technology combining a circulating fluidized bed and a two-section high temperature conveying bed, iron ore powder is dried and preheated andthen is fed into a circulating fluidized bed for pre-reduction; the pre-reduced iron ore powder is fed into a high temperature fast conveying bed for a deep and rapid reduction in the presence of reducing gas at a reaction temperature of 940 to 1000 DEG C and methane is cracked by a effect of direct reduction of iron simultaneously; in a cooling zone of the high temperature fast conveying bed, the reduced iron ore powder is mixed with reducing gas from a cooling circuit and is fast cooled to a temperature of 700 to 800 DEG C; and the reduced iron ore powder can be utilized for producing hot pressed blocks and cold pressed blocks produced through a cooling treatment of a third stage circulating fluidized bed. The air-base direct reduction iron-making method realizes self-reforming of gas rich in methane in a reducing furnace and has the advantages of high utilization rate, high efficiency, environmental protection, etc.

Description

technical field [0001] The invention belongs to the technical field of ironmaking, and in particular relates to a gas-based reduction ironmaking method for self-reforming of methane-rich coal gas to reduce iron fine powder. Background technique [0002] The blast furnace ironmaking process has become the most important ironmaking process at present due to its large-scale equipment, high production efficiency, long service life and the production of molten iron products suitable for steelmaking. With the rapid development of my country's iron and steel industry, large-scale blast furnaces, increasing demand for metallurgical raw materials, and increased environmental protection and energy-saving requirements, some shortcomings of the blast furnace ironmaking process have gradually emerged, such as excessive dependence on metallurgical coke, requirements The use of high-quality bulk iron-containing materials, high energy consumption, and serious pollution, etc., the traditional...

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21B13/00
CPCY02P10/143
Inventor 张福明曹朝真毛庆武徐辉梅丛华姚轼李勇唐振炎康卓
Owner BEIJING SHOUGANG INT ENG TECH
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