Coating for lost mould cast steel and manufacture method thereof

A manufacturing method and technology of lost foam, applied in the direction of manufacturing tools, casting molding equipment, coatings, etc., can solve the problems of poor suspension stability of coatings, high casting rejection rate, low purity of zircon powder, etc., and achieve good thermal stability, Good anti-sand sticking effect, better cost-effective effect

Inactive Publication Date: 2011-11-16
浙江宸宇重工有限公司 +1
View PDF5 Cites 15 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] Disadvantages in the prior art Zircon powder coatings are widely used in lost foam cast steel, but zircon powder will decompose SiO2 at high temperature, and SiO2 will react with FeO to form a low-melting point, low-viscosity compound FeO·SiO2, which is easy to cause Chemical sand sticking to castings leads to an increase in casting rejection rate; on the other hand, zircon powder coatings have the problem of poor coating suspension stability to varying degrees, that is, the coating at the bottom of the

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Coating for lost mould cast steel and manufacture method thereof
  • Coating for lost mould cast steel and manufacture method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0027] The invention discloses a coating for lost foam cast steel. The coating uses zirconite powder as a refractory material, CMC and bentonite as a suspending agent, modified white glue as a binder, and an appropriate amount of water as a material coating carrier liquid and additives.

[0028] Further preferably, the mass ratio of the coating is: 100 parts of zirconite powder, 6-8 parts of CMC, 1-3 parts of organic bentonite, 3-5 parts of modified white glue, and additives.

[0029] Further preferably, the additives are surfactant JFC and defoamer n-octanol.

[0030] Further preferably, the mass ratio of the additives is: 0.2-0.4 part of surfactant JFC, and 0.01-0.02 part of n-octanol as antifoaming agent.

[0031] The distribution ratio of each component of a coating for lost foam casting steel described in the present invention is shown in Table 2.

[0032] Table 2 The ratio of each component of the coating (mass: %)

[0033]

[0034] The preparation of the paint is c...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention relates to coating for lost mould cast steel and a manufacture method thereof. In the coating, zirconium aluminium talc powder is adopted to serve as fireproof material; CMC (Carboxy Methylated Cellulose) and bentonite are adopted to serve as a suspending agent; modified white glue is adopted to serve as binder; and proper water is adopted to serve as coating carrier liquid and additive. The method for manufacturing the coating comprises the following steps of: preparing the fireproof material of zirconium aluminium talc powde, organic bentonite and little water into paste type coating; pouring in a ball mill; adding proper water to ball-mill for 7-8 h; adding the prepared CMC and the modified white glue to ball-mill for 1 h; preparing into glue type aqueous solution; pouring the coating or pressurizing the coating in a coating barrel through compression air; sufficiently stirring; and adding proper additive. The manufacture cost of the coating is low. The process is simple. A coat can be peeled easily. A cast piece has a few sand cleaning processes. The method disclosed by the invention is applicable for producing lost mould casts of carbon steel and alloy steel.

Description

technical field [0001] The invention relates to a coating and a manufacturing method thereof, in particular to a coating for lost foam cast steel and a manufacturing method thereof. Background technique [0002] The lost foam casting technology is to bond and combine foamed plastic models similar in size and shape to the castings to form a model cluster. After brushing with a refractory coating and drying, it is buried in dry quartz sand for vibration molding, and liquid metal is poured under negative pressure conditions. , the method of vaporizing the model and occupying the position of the model, solidifying and cooling to form the required casting. The lost foam coating plays a very important role in the lost foam casting process, and is an indispensable auxiliary material for the lost foam casting to obtain smooth and high-quality castings. Lost foam cast steel coatings are generally composed of several components such as refractory materials, suspending agents, binders...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): B22C3/00B22C9/04
Inventor 徐峰冯小明沈红舟
Owner 浙江宸宇重工有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products