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Layered manufacturing method of three-dimensional microfluidic porous scaffold

A technology of layered manufacturing and porous scaffolds, which is applied in prosthetics, medical science, dialysis systems, etc., can solve the problems of poor mechanical forming performance, and it is difficult to accurately manufacture three-dimensional structures of space-complex microchannel systems, and achieve high material Effects of Utilization, Wider Applications, and Reduced Selectivity

Inactive Publication Date: 2012-06-13
XI AN JIAOTONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, most of the biomaterials close to the extracellular matrix are water-soluble natural materials such as collagen, gelatin, chitosan, silk fibroin, etc., which have poor mechanical forming properties, and it is difficult to accurately manufacture a microfluidic system with spatial complexity. At present, most of the three-dimensional structures formed are porous scaffolds, planar microstructure scaffolds or three-dimensional scaffolds formed by manual stacking or wrapping

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] A layered manufacturing method of a three-dimensional microfluidic porous support, comprising the following steps:

[0016] 1) Simulate the structure of the hepatic lobule of the natural liver, and use the computer-aided software Pro / Engineer to design a digital model of the scaffold with a microchannel structure imitating the hepatic lobular vascular system, wherein the digital model of the scaffold is cylindrical in shape with a diameter of 10mm , the surface of the digital model is designed with a microchannel system, the width of the microchannel is 300μm-1mm, the depth is 0.5mm, and the thickness of the single-layer support is 2mm.

[0017] 2) Use rapid prototyping technology to manufacture the physical prototype of the bracket, and then fill the physical prototype of the bracket with liquid silicone rubber under vacuum conditions. After curing, the negative type of the scaffold microchannel structure can be obtained after demoulding. The mass ratio of silicone rub...

Embodiment 2

[0023] A layered manufacturing method of a three-dimensional microfluidic porous support, comprising the following steps:

[0024] 1) Simulate the structure of the hepatic lobule of the natural liver, and use the computer-aided software CorelDraw to design a digital mask with a microfluidic channel structure imitating the hepatic lobular vascular system. The width is 5μm-500μm,

[0025] 2) Use micro-manufacturing technology to manufacture the physical prototype of the bracket, and then fill the physical prototype of the bracket with liquid silicone rubber under vacuum conditions. After curing, the negative type of the scaffold microchannel structure can be obtained after demoulding, the negative type depth is 300 μm, the mass ratio of silicone rubber monomer to curing agent is 100:2,

[0026] 3) Oxygen plasma was used to irradiate the negative surface of the silicone rubber mold structure for 1 minute to improve its hydrophilicity; then it was fixed on a three-dimensional mob...

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Abstract

A layered manufacturing method of a three-dimensional microfluidic porous scaffold comprises the following steps: simulating the microstructure of a real organ, manufacturing a resin die with a microfluidic structure copying a blood vessel system, copying a negative mode of the microfluidic structure with silicon rubber, filling the negative mode with solution of biological materials, moving the silicon rubber die upwards to enable the solution of biological materials to be contacted with an ultra-low temperature flat plate vertically, moving the silicon rubber die downwards to realize demolding of the frozen structure of the biological materials after solidification of solution of the biological materials, realizing precision interlayer orientation as well as freezing, condensation and forming of the three-dimensional microfluidic porous scaffold by repeatedly performing filling of the solution of biological materials and moving up and down of the silicon rubber die, obtaining the three-dimensional frozen structure of the biological materials, and vacuum freeze drying the ultra-low temperature flat plate and the three-dimensional frozen structure of the biological materials, and finally obtaining the scaffold of the biological materials with a three-dimensional microfluidic system and an oriented porous structure. The layered manufacturing method has the advantage of forming a three-dimensional organ scaffold with a complex space microfluidic system and the oriented porous structure directly.

Description

technical field [0001] The invention relates to the technical field of biomanufacturing of water-soluble biomaterial artificial organ scaffolds, in particular to a layered manufacturing method of porous scaffolds with three-dimensional microfluidic channels. Background technique [0002] By planting specific cells on biodegradable porous scaffolds, tissue engineering can construct biologically active and functional artificial organ substitutes in vitro or in vivo, which is expected to fundamentally solve the current contradiction between supply and demand in organ transplantation. At present, some breakthroughs have been made in the engineering manufacturing of artificial hearts, livers and lungs through decellularized organ scaffolds. The core is the use of natural extracellular matrix materials and the vascular network system of natural organs, which suggests that the traditional The material of the porous tissue engineering scaffold should be as close as possible to the e...

Claims

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Application Information

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IPC IPC(8): A61F2/02A61M1/14A61M1/10
Inventor 贺健康刘亚雄李涤尘王烨连芩靳忠民
Owner XI AN JIAOTONG UNIV
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