Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Novel manufacture method of iron-aluminum thermal spraying powder core wire

A technology of thermal spraying and powder core wire, applied in coating, melting spraying, metal material coating process, etc., can solve the problems of poor performance, insufficient metallurgical reaction, low content of coating compounds, etc., and achieve moderate cost. , Easy to implement, good effect of high temperature vulcanization

Inactive Publication Date: 2012-11-14
KUSN QIAORUI METAL PRODS
View PDF3 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, the metallurgical reaction of high-speed arc spraying used at the present stage is used to obtain intermetallic compound coatings. Due to the fast cooling rate of molten particles and insufficient metallurgical reactions, the obtained coatings have defects such as too little compound content and poor performance.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Novel manufacture method of iron-aluminum thermal spraying powder core wire

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] The specific preparation process of the novel iron-aluminum thermal spraying powder core wire mentioned in the present invention is as follows:

[0019] a) Material selection and mixing, the main components and percentage ratios of the prepared iron-aluminum thermal spraying powder core wire are as follows: aluminum powder 50%, magnesium powder 12%, iron oxide 35%, potassium chloride 2%, and the rest It is Mn, Si, S, P impurities; the raw materials are ground in an abrasive machine, and the particle size of the obtained aluminum powder is about 50 mesh, the particle size of magnesium powder and potassium chloride is about 60 mesh, and the particle size of iron oxide is about 40 mesh. ;During the mixing process, firstly, divide the aluminum powder into two parts with a mass ratio of about 1.8:3.2, and then mix the lesser part of the aluminum powder with potassium chloride, magnesium powder and iron oxide as material A , use the remaining aluminum powder as material B; th...

Embodiment 2

[0025] The specific preparation process of the novel iron-aluminum thermal spray powder core wire mentioned in the present invention is as follows:

[0026] a) Material selection and mixing, the main components and percentage ratios of the prepared iron-aluminum thermal spraying powder core wire are as follows: aluminum powder 45%, magnesium powder 13%, iron oxide 38%, potassium chloride 3%, and the rest It is Mn, Si, S, P impurities; the raw materials are ground in an abrasive machine, and the particle size of the obtained aluminum powder is about 50 mesh, the particle size of magnesium powder and potassium chloride is about 60 mesh, and the particle size of iron oxide is about 40 mesh. ;In the mixing process, first, divide the aluminum powder into two parts, the mass ratio is about 2:3, and then mix the aluminum powder with potassium chloride, magnesium powder and iron oxide as the A material , use the remaining aluminum powder as material B; then, send material A into the m...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
diameteraaaaaaaaaa
particle sizeaaaaaaaaaa
Login to View More

Abstract

The invention discloses a novel manufacture method of an iron-aluminum thermal spraying powder core wire. The manufacture method comprises the following steps of (a) mixing materials; (b) manufacturing U-shaped steel belts; (c) filling the materials; (d) sealing the U-shaped steel belts; and (e) drawing by using a wire-drawing die. The manufacture method is reasonable in procedure arrangement, convenient to implement and moderate in cost. A thermit reaction is performed on the core wire in the spraying process, so that the metallurgy reaction is full, the core wire is high in quality, iron-aluminum intermetallic compounds can be easily manufactured, a thermal spraying coating has performance of being good in high-temperature vulcanization resistance, high-temperature oxidization resistance and high-temperature corrosion resistance, and the core wire can be widely used.

Description

technical field [0001] The invention relates to a preparation method of iron-aluminum thermal spraying powder core wire, in particular to a preparation method of a novel iron-aluminum thermal spraying powder core wire which is easy to form intermetallic compounds, and belongs to the field of coating technology. Background technique [0002] Intermetallic compounds are materials between metals and ceramics with excellent high-temperature performance, especially iron-aluminum intermetallic compounds, which not only have excellent anti-oxidation, anti-sulfurization properties, corrosion resistance and high high-temperature strength , and does not contain precious metal elements, the preparation cost is low, and it has a very wide range of uses. However, intermetallic compounds have the Achilles heel of high brittleness, which makes it difficult to process and form, which hinders the development of applications. The emergence of arc spraying powder core wire provides a new oppo...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C23C4/06
Inventor 蒋泽锋
Owner KUSN QIAORUI METAL PRODS
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products