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Method using 0 chromium (Cr) 17 nickel (Ni) 4 copper (Cu) 4 niobium (Nb) thin wall square pipes to machine and manufacture linkage ring guide pipe parts

A linkage ring conduit, processing and manufacturing technology, applied in the field of mechanical processing, can solve the problems of high manufacturing difficulty, poor cryogenic processing performance, low specific strength of titanium alloy, etc., to improve the forming qualification rate, simplify the production process, and achieve significant economic benefits. Effect

Inactive Publication Date: 2012-12-26
SHENYANG LIMING AERO-ENGINE GROUP CORPORATION
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the linkage ring ducts of domestic aero-engines are mostly made of titanium alloy ring forgings. The main problems are that the weight of the engine is very obvious, and the specific strength of titanium alloy is low.
[0003] However, the linkage ring conduit of an aero-engine is a thin-walled pipe part with a curved shape, which requires high dimensional accuracy and is very difficult to manufacture, and the cryogenic processing performance of the precipitation-hardening martensitic stainless steel 0Cr17Ni4Cu4Nb thin-walled square pipe is poor. Traditional pipes The bending forming process is to directly bend the pipe after filling it with sand. This method is suitable for ordinary austenitic pipes with low strength such as 1Cr18Ni9Ti (annealed tensile strength Rm is about 600MPa and elongation A is about 50%). It can meet the demand, but for materials such as 0Cr17Ni4Cu4Nb with high strength and low plasticity (the annealed Rm is about 1000MPa, and the elongation A is only about 10%), the traditional processing and molding process cannot guarantee the shape of the part

Method used

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  • Method using 0 chromium (Cr) 17 nickel (Ni) 4 copper (Cu) 4 niobium (Nb) thin wall square pipes to machine and manufacture linkage ring guide pipe parts
  • Method using 0 chromium (Cr) 17 nickel (Ni) 4 copper (Cu) 4 niobium (Nb) thin wall square pipes to machine and manufacture linkage ring guide pipe parts
  • Method using 0 chromium (Cr) 17 nickel (Ni) 4 copper (Cu) 4 niobium (Nb) thin wall square pipes to machine and manufacture linkage ring guide pipe parts

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] by figure 1 The 0Cr17Ni4Cu4Nb thin-walled square tube with a wall thickness of 0.57mm is used as the tube material. Remove the burrs on the surface of the tube material, pour rosin into the tube material, and place it in such a figure 2 with image 3 In the roll forming mold shown in the figure, the rocker arm 1 of the roll forming mold is shaken in the circumferential direction to rotate one circle, so that the tube material is roll formed in the roll forming mold, the rosin in the formed tube material is removed, and it is placed Yu Ru Figure 4 Calibrate in the calibration mold shown for 2 hours, cut off the port of the corrected tube material, conduct heat treatment at 1030°C for 30 minutes under vacuum conditions after fluorescent inspection, and then correct in the calibration mold for 2 hours again, after calibration, cut the end, fluorescent Inspect, obtain linkage ring conduit parts such as Figure 5 shown.

Embodiment 2

[0024] by figure 1 The 0Cr17Ni4Cu4Nb thin-walled square pipe with a wall thickness of 0.6 mm shown is the pipe material. Remove the burrs on the surface of the pipe material, pour sand into the pipe material, and place it in such a figure 2 with image 3 In the roll forming mold shown, the rocker arm 1 of the roll forming mold is shaken in the circumferential direction to rotate one circle, so that the pipe material is rolled and formed in the roll forming mold, the sand in the formed pipe material is removed, and it is placed Yu Ru Figure 4 Calibrate in the calibration mold shown for 3 hours, cut off the port of the corrected tube material, conduct heat treatment at 1040°C under vacuum conditions for 20 minutes after fluorescence inspection, and then calibrate in the calibration mold for 3 hours again, after calibration, cut the end, fluorescence Inspect, obtain linkage ring conduit parts such as Figure 5 shown.

Embodiment 3

[0026] by figure 1 The 0Cr17Ni4Cu4Nb thin-walled square pipe with a wall thickness of 0.63mm is the pipe material. Remove the burrs on the surface of the pipe material, pour rosin into the pipe material, and place it in such a figure 2 with image 3 In the roll forming mold shown in the figure, the rocker arm 1 of the roll forming mold is shaken in the circumferential direction to rotate one circle, so that the tube material is roll formed in the roll forming mold, the rosin in the formed tube material is removed, and it is placed Yu Ru Figure 4 Calibrate in the calibration mold shown for 3 hours, cut off the port of the corrected tube material, conduct heat treatment at 1050°C under vacuum conditions for 10 minutes after fluorescence inspection, and then calibrate in the calibration mold for 3 hours again, after calibration, cut the end, fluorescence Inspect, obtain linkage ring conduit parts such as Figure 5 shown.

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Abstract

The invention belongs to the field of machining and particularly relates to a method using 0 chromium (Cr) 17 nickel (Ni) 4 copper (Cu) 4 niobium (Nb) thin wall square pipes to machine and manufacture linkage ring guide pipe parts. The method is characterized in that the 0 Cr 17 Ni 4 Cu 4 Nb thin wall square pipes with 0.6 + / - 0.03 millimeter wall thickness are used as pipe materials, after burrs are removed, rosin or sand is poured into the pipe materials which are disposed in a roll bending forming mould to be molded in a roll bending mode, the rosin or the sand in the pipe materials is removed after the pipe materials are molded in a roll bending mode, and the pipe materials are disposed on a shape rectifying mould to be rectified for 2-4 hours, and then ports of the pipe materials are cut off, after the pipe materials are in fluoroscopy examination, a heat treatment of the pipe materials at temperature of 1030-1050 DEG D under a vacuum condition for 10-30 minutes is carried out, then the pipe materials are disposed on the shape rectifying mould again to be rectified for 2-4 hours, after the pipe materials are in end cutting and the fluoroscopy examination after being rectified, the linkage ring guide pipe parts can be obtained. The technical scheme fully solves the problems that precipitation hardening type martensitic stainless steel 0 Cr 17 Ni 4 Cu 4 Nb thin wall square pipes are low in plasticity and difficult to machine, and the linkage ring guide pipe parts which meet requirements of aero-engine use are manufactured and machined.

Description

technical field [0001] The invention belongs to the field of mechanical processing, and in particular relates to a method for manufacturing linkage ring conduit parts by using 0Cr17Ni4Cu4Nb thin-walled square tubes. Background technique [0002] At present, the linkage ring guides of domestic aero-engines are mostly made of titanium alloy ring forgings. The main problems are that the weight of the engine is significantly increased, and the specific strength of titanium alloy is low. The structure of precipitation hardening martensitic stainless steel 0Cr17Ni4Cu4Nb is characterized by austenite plus ferrite with a volume fraction of 5% to 20% in the solid solution or annealed state. This steel has undergone a series of heat treatment or mechanical deformation treatment. After the austenite is transformed into martensite, and then through aging precipitation hardening to achieve the required high strength, it can be used as an ultra-high-strength material in the nuclear indust...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00B21D9/15B21D3/00B21D37/10
Inventor 李许明崔树森杨茜刘艳宋玺玉
Owner SHENYANG LIMING AERO-ENGINE GROUP CORPORATION
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