Method for preparing biodiesel by biological-chemical catalytic coupling

A chemical catalysis and biodiesel technology, applied in biofuel, fat production, petroleum industry, etc., can solve the problems of lipase toxicity, excessive alcohol beard, deep color, etc., and achieve low cost, high product quality and light color effect

Inactive Publication Date: 2013-02-13
BEIJING UNIV OF CHEM TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, chemical synthesis of biodiesel has the following disadvantages: the process is complicated, alcohol must be excessive, and a corresponding alcohol recovery device must be installed in the follow-up, which requires high energy consumption; the color is deep, because the unsaturated fatty acids in the fat are easy to deteriorate at high temperatures; the production process has spent alkali liquid discharge
The following problems were also found in the enzymatic synthesis research: (1) lipase aggregates in lipophilic organic solvents, which affects the catalytic efficiency; (2) the short-chain alcohol used in the reaction has a great impact on lipase. Toxicity; (3) The by-product glycerol has side effects on the transesterification reaction system
However, the process of acid first and then alkali also has the following disadvantages: the equipment must be resistant to strong acid; a large amount of waste water is generated after the reaction, and the catalyst cannot be reused; side reactions are likely to occur with concentrated sulfuric acid catalysis, which affects product quality.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

[0018] Example 1: Using soybean salad oil as the raw material, using a stirring tank as the premix tank, feed 20kg soybean salad oil each time, add methanol in the theoretical molar ratio, 40L petroleum ether as a solvent, add 2kg water, and use a plunger pump to mix evenly The material is pumped into the fixed bed reactor. Each reaction column is filled with 1.5kg of immobilized lipase (enzyme activity is 20000U / g), and the three reaction columns are first-level reactions, divided into three-level reactions. The reaction temperature is 38℃, and the fatty acid methyl ester content is 82.4%-88.5 % Enzyme-catalyzed reaction solution, after removing the solvent, add methanol with twice the theoretical molar ratio of the remaining materials, 0.4Kg concentrated sulfuric acid, and react at 82°C for 3 hours to obtain an acid-catalyzed reaction solution with a fatty acid methyl ester content of 97.4%-99%. After rectification and separation, a biodiesel product is obtained.

example 2

[0019] Example 2: Using waste oil with an acid value of 125.5mgKOH / g as a raw material, using a stirring tank as a premix tank, feed 20kg waste oil each time, adding methanol with a theoretical molar ratio, 40L petroleum ether as a solvent, adding 2kg water, and using The plunger pump pumps the uniformly mixed materials into the fixed bed reactor. Each reaction column is filled with 1.5kg of immobilized lipase enzyme (enzyme activity is 20000U / g), and the three reaction columns are the first-level reaction, which is divided into three-stage reactions. The reaction temperature is 38℃, and the fatty acid methyl ester content is 81.4%- 86.5% of the enzyme-catalyzed reaction solution, after removing the solvent, add methanol with twice the theoretical molar ratio of the remaining materials, 0.6Kg of concentrated sulfuric acid, and react at 80°C for 3 hours to obtain an acid-catalyzed reaction solution with a fatty acid methyl ester content of 97.2%-98.8%. After rectification and se...

example 3

[0020] Example 3: Using acidified oil as the raw material, using a stirring tank as the premix tank, each time feed 10kg of acidified oil, add methanol with theoretical molar ratio, 20L petroleum ether as solvent, add 1kg of water, and use a plunger pump to mix the homogeneous materials Pump into the fixed bed reactor. Each reaction column is filled with 0.75kg of immobilized lipase (enzyme activity is 20000U / g), and the three reaction columns are the first-level reaction, which is divided into three-stage reactions. The reaction temperature is 38℃, and the fatty acid methyl ester content is 83.4%-88.2 % Of the enzyme-catalyzed reaction solution, after removing the solvent, add methanol with twice the theoretical molar ratio of the remaining materials, 0.4Kg concentrated phosphoric acid, and react at 90°C for 3h to obtain an acid-catalyzed reaction solution with a fatty acid methyl ester content of 98.1%-99%. After rectification and separation, a biodiesel product is obtained. ...

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Abstract

The invention provides a method for preparing biodiesel by biological-chemical catalytic coupling. Fatty acid or biolipid, such as plant oil, animal oil, waste cooking oil and the like is used as raw materials for biological catalysis reaction with lipase as catalyst in a stirred or fixed reactor, is balanced for chemical catalysis reaction with sulfuric acid or solid acid as catalyst to finally obtain reaction liquid containing 97% to 99% of fatty acid methyl ester, and is separated to obtain the biodiesel product. The technique disclosed by the invention is a environment-friendly biodiesel production technique; compared with the original biodiesel production technique, the biological-chemical catalytic coupling preparation technique originated by the invention has the features of wide raw material adaptation range, convenience for process operation, low raw material consumption, high product conversion rate, low production cost, strong environmental friendliness and the like.

Description

Technical field [0001] The invention relates to biochemical industry, in particular to a method for synthesizing short-chain fatty acid short-chain alcohol esters, namely biodiesel, by catalyzing the reaction of fats and short-chain alcohols under solvent-free or solvent-free systems by combining biological and chemical catalysis methods. Background technique [0002] Biodiesel is a form of biomass energy, the main component of which is fatty acid methyl ester. It is made from renewable resources such as oil crops such as soybeans and rapeseeds, oil palm and pistacia tree fruits, engineering microalgae and other oily aquatic plants, animal fats, waste catering oil, etc. It is similar to petroleum diesel Performance. At the same time, biodiesel has the advantages of low sulfur content, low aromatic content, excellent lubricity, renewable, and environmental friendliness, and has attracted much attention. [0003] As raw materials for synthetic biodiesel (vegetable oils and animal f...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C11B3/04C11B1/10C10L1/02
CPCY02E50/13Y02E50/10
Inventor 邓利聂开立王萌谭天伟王芳
Owner BEIJING UNIV OF CHEM TECH
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