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High-temperature-resistant soft power cable for maritime oil and gas engineering and manufacturing method thereof

A technology of a power cable and a manufacturing method, which is applied in the manufacturing field of high temperature resistant flexible power cables for offshore oil and gas engineering and high temperature resistant flexible power cables for offshore oil and gas engineering, can solve the problem that the high temperature operating environment requirements of offshore oil and gas engineering cables cannot be met, High temperature resistance, large current carrying capacity, more moisture erosion, unsuitable insulation materials, etc., to achieve excellent seawater corrosion resistance, avoid melting and dripping, and long service life.

Inactive Publication Date: 2013-03-13
JIANGSU YUANYANG DONGZE CABLE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The patent uses cross-linked polyethylene insulation, although the structure is simple and the cost is low, but it cannot meet the requirements of high temperature resistance, large current carrying capacity and multi-moisture erosion of offshore oil and gas engineering cables
[0004] The Chinese invention patent with the publication number CN101565527A discloses a 125°C irradiation cross-linked low-smoke halogen-free flame-retardant polyolefin sheathing material for oil platforms. Can be used for cable sheathing, poor insulation performance, not suitable as insulating material
[0005] The Chinese invention patent with the publication number CN102617923A discloses a radiation-crosslinked low-smoke, halogen-free and highly flame-retardant polyolefin insulating material, whose heat aging resistance is only 135°C. The temperature is 90°C, which cannot meet the high-temperature operating environment requirements of offshore oil and gas engineering cables

Method used

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  • High-temperature-resistant soft power cable for maritime oil and gas engineering and manufacturing method thereof
  • High-temperature-resistant soft power cable for maritime oil and gas engineering and manufacturing method thereof
  • High-temperature-resistant soft power cable for maritime oil and gas engineering and manufacturing method thereof

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Embodiment 1

[0023] like figure 1 As shown, the high temperature resistant flexible power cable for offshore oil and gas engineering of the present invention is manufactured according to the following steps: extruding a chemically cross-linked polyolefin insulating layer 2 on the outer periphery of the tin-plated annealing stranded copper conductor 1 to form a power cable insulating core, and more An insulated wire core is twisted rightward at a ratio of 18 times the twisted pitch diameter to form a cable core, the inner sheath 3 is extruded on the outer circumference of the cable core, and the outer circumference of the inner sheath 3 is covered with copper alloy wire braided armor layer 4 , and then wrap the waterproof wrapping tape 5 around the outer periphery of the copper alloy wire braided armor layer, and finally extrude the outer sheath 6 on the outer periphery of the waterproof wrapping tape 5 .

[0024] Among them, the minimum thickness of the chemically cross-linked polyolefin i...

Embodiment 2

[0028] The high temperature resistant flexible power cable for offshore oil and gas engineering of the present invention is manufactured according to the following steps: extruding a chemically cross-linked polyolefin insulating layer 2 on the outer periphery of a tinned annealed stranded copper conductor 1 to form an insulating core of the power cable, a plurality of insulating wires The core is twisted to the right at a ratio of 19 times the twisted pitch diameter to form a cable core, the inner sheath 3 is extruded on the outer circumference of the cable core, and the outer circumference of the inner sheath 3 is coated with a copper alloy wire braided armor layer 4, and then in The outer circumference of the copper alloy wire braided armor layer is wrapped around the waterproof wrapping tape 5 , and finally an outer sheath 6 is extruded on the outer circumference of the waterproof wrapping tape 5 .

[0029]Among them, the minimum thickness of the chemically cross-linked poly...

Embodiment 3

[0033] The high temperature resistant flexible power cable for offshore oil and gas engineering of the present invention is manufactured according to the following steps: extruding a chemically cross-linked polyolefin insulating layer 2 on the outer periphery of a tinned annealed stranded copper conductor 1 to form an insulating core of the power cable, a plurality of insulating wires The core is twisted to the right with a twisting pitch diameter ratio of 20 times to form a cable core, the inner sheath 3 is extruded on the outer circumference of the cable core, and the outer circumference of the inner sheath 3 is coated with a copper alloy wire braided armor layer 4, and then the outer circumference of the inner sheath 3 is wrapped. The outer circumference of the copper alloy wire braided armor layer is wrapped around the waterproof wrapping tape 5 , and finally an outer sheath 6 is extruded on the outer circumference of the waterproof wrapping tape 5 .

[0034] Among them, th...

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Abstract

The invention relates to a high-temperature-resistant soft power cable for maritime oil and gas engineering and a manufacturing method thereof. The power cable is characterized in that a chemical cross-linked polyolefin insulation layer is extruded at the periphery of a tin-plated annealed stranded copper conductor to form a power cable insulation wire core; a plurality of insulation wire cores are stranded to form a cable core; an inner sheath is extruded at the periphery of the cable core; the periphery of the inner sheath inner sheath inner sheath is coated with a copper alloy wire weaving armor layer; the periphery of the copper alloy wire weaving armor layer is wrapped with a water-proof wrapping tape; and an outer sheath is extruded at the periphery of the water-proof wrapping tape. The insulation layer is prepared from the following raw material components: 12 parts of ethylene / vinyl acetate copolymer, 6 parts of high density polyethylene, 2 parts of ethylene-methacrylic acid copolymer, 0.5-1 part of cross-linking agent DCP (Dicumyl Peroxide), 0.4-0.9 part of antioxidant 1076, 0.2-0.4 part of antioxidant DNP, 0.2-1 part of lubricant stearic acid, 25-30 parts of flame retardant aluminum hydroxide, 0.6-1 part of flame retardant red phosphorus, and 0.05-0.1 parts of ultraviolet ray absorber UV-326. The insulation layer of the cable is excellent in high-temperature resistance and ageing resistance, and long in service life.

Description

technical field [0001] The invention relates to a power cable, in particular to a high temperature resistant flexible power cable for offshore oil and gas engineering. The invention also relates to a manufacturing method of a high temperature resistant flexible power cable for offshore oil and gas engineering. Background technique [0002] With the exploitation of offshore oil and gas energy, there are more and more cables for oil and gas engineering, and the performance requirements are getting higher and higher, especially the insulation and metal armoring, which are the main components of the cable weight, need to be minimized, and at the same time, it is necessary to meet the requirements of the cable The mechanical protection of the cable has the service life requirements of adapting to the multi-moisture erosion and penetration of the oil and gas engineering environment and the cable can operate safely for about 25 years. In the prior art, in order to reduce the weigh...

Claims

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Application Information

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IPC IPC(8): H01B9/00H01B9/02H01B3/18H01B13/00
Inventor 李永江陆云春
Owner JIANGSU YUANYANG DONGZE CABLE
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