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Waste foam concrete insulation material and preparation method thereof

A foamed concrete and thermal insulation material technology, which is applied in the field of building materials, can solve the problems that cement and polystyrene particles cannot be well combined, the foaming agent is not suitable for large-scale construction applications, and the thermal insulation effect is reduced, so as to achieve good product stability. , good adhesion, the effect of improving the recycling rate

Inactive Publication Date: 2013-04-03
李丰刚
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the thermal insulation materials used in the market mainly include perlite blocks, color steel plates, polystyrene foam boards, etc. These various products have certain technical problems. The cost of perlite block products is relatively low, but this product Water absorption and swelling, high energy consumption, color steel plate, high cost, and rain noise is loud, rust life is short, polystyrene foam heat insulation, high cost, low compressive strength, polystyrene foam board and its upper and lower The cement concrete layer is not bonded, and the service life is short. Through the patent search of the existing technology, it is found that the invention patent number (02138293.X) records a polystyrene foam concrete insulation material and its preparation method, in which waste polyethylene foam is mainly used Polystyrene foam concrete insulation material made by combining cement and foaming agent and its preparation method, the composition and content of the insulation material are: 15mm-30mm polystyrene particles: 4% to 10%, cement: 81 % to 91%, foaming agent: 0.4% to 1%, water: 4% to 8%, it uses the foaming agent to make the cement porosity, and it is well combined with polystyrene particles without affecting the properties of the cement. Formed together, the above-mentioned technology has the following technical shortcomings. The use of 15mm-30mm polystyrene particles is relatively large, and the cement and polystyrene particles cannot be well combined, which reduces the insulation effect. The foam used is not suitable for large Large-scale construction application, high cost

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] The first step: 0.1 kg of sodium dodecylbenzenesulfonate, 0.1 kg of arachidic oleic acid, 0.2 kg of triethanolamine, 1.5 kg of polycarboxylate, 6 kg of water glass (sodium silicate) and 0.2 kg of calcium chloride were successfully blended Energy regulator 8.1 kg, then fully mixed with 80kg of water;

[0019] Step 2: Fully mix 6kg of the reconciled functional regulator, 5kg of polystyrene particles, and water for more than one minute, add 80kg of cement, 60kg of fly ash, and 60kg of sand to fully mix, and then lay it flat to make it into a standard state;

[0020] Step 3: Add 10kg of water to 2.1kg of functional modifier, add 20kg of cement, mix it into a slurry, pour it on the surface layer of the specification state, and through slight vibration, the product is ready;

[0021] Step 4: Apply a layer of waterproof paint on the surface of the surface layer in the prepared specification state as needed

[0022] Conservation: 28 days of natural conservation

[0023] produ...

Embodiment 2

[0032] The first step: 0.1 kg of sodium dodecylbenzenesulfonate, 0.1 kg of arachidic oleic acid, 0.2 kg of triethanolamine, 1.5 kg of polycarboxylate, 6 kg of water glass (sodium silicate) and 0.2 kg of calcium chloride were successfully blended Energy regulator 8.1 kg, then fully mixed with 80kg of water;

[0033] Step 2: Fully mix 6kg of the reconciled functional regulator, 4kg of polystyrene particles, and water for more than one minute, add 100kg of cement, 60kg of fly ash, and 60kg of sand to fully mix, and then lay it flat to make it into a standard state;

[0034] Step 3: Add 10kg of water to 2.1kg of functional modifier, add 20kg of cement, mix it into a slurry, pour it on the surface layer of the specification state, and through slight vibration, the product is ready;

[0035] Step 4: Apply a layer of waterproof paint on the surface of the surface layer in the prepared specification state as needed

[0036] 2. Maintenance: Same as above

[0037] 3. Product requireme...

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Abstract

The invention discloses a waste foam concrete insulation material and a preparation method thereof. The waste foam concrete insulation material is characterized by comprising the following components in percentage by mass: 5-15 percent of polystyrene granule with particle size of 2-10mm, 20-50 percent of cement, 15-25 percent of aggregate, 0.2-3 percent of function modifier and 4-7 percent of water, wherein the function modifier comprises a foaming agent, a foam stabilizer, a water reducing agent, an early strength agent and a coagulant, the foaming agent can be sodium dodecyl benzene sulfonate, the foam stabilizer can be arachidic acid or triethanolamine, the water reducing agent can be polycarboxylate or calcium lignosulphonate, the early strength agent can be sodium silicate, and the coagulant can be calcium chloride. The waste foam concrete insulation material is mainly prepared from waste polystyrene foam, and thus the recycling rate of waste can be effectively increased, energy resources are saved and the environment is protected.

Description

technical field [0001] The invention relates to a waste foam concrete thermal insulation material and a preparation method thereof, and relates to a building thermal insulation material, which belongs to the field of building materials, in particular to a thermal insulation material made of cement, waste polystyrene foam particles plus a functional regulator, and the thermal insulation material method of preparation. Background technique [0002] At present, the thermal insulation materials used in the market mainly include perlite blocks, color steel plates, polystyrene foam boards, etc. These various products have certain technical problems. The cost of perlite block products is relatively low, but this product Water absorption and swelling, high energy consumption, color steel plate, high cost, and rain noise is loud, rust life is short, polystyrene foam heat insulation, high cost, low compressive strength, polystyrene foam board and its upper and lower The cement concre...

Claims

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Application Information

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IPC IPC(8): C04B28/00C04B24/26C04B16/08
Inventor 李丰东李丰刚蒋元博
Owner 李丰刚
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