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Production method of high-salt diluted and low-temperature fragrant soy sauce

A high-salt dilute state and production method technology, applied in the field of condiments, can solve the problems of labor and time consumption, damage to the quality and nutritional content of soy sauce, and insufficient nutritional content, so as to reduce the beany smell and raw salt taste, and suppress harmful Bacterial growth, aroma and taste

Active Publication Date: 2014-06-18
好太太食品有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Ordinary and traditional methods of brewing soy sauce, the raw materials are steamed at room temperature and wheat is artificially fried, resulting in uneven maturation of the raw materials, and it is difficult to balance the moisture content of the koji, which affects the quality of the koji, resulting in poor fermentation and decomposition, and difficult sauce. Filter out, the finished product has more sediment
Due to the original backwardness and randomness of the traditional process in raw material processing, formula ratio, strain cultivation, koji making process, cheese fermentation, sauce extraction and sterilization scaling, there are many defects in the non-standard control, which have affected The quality of soy sauce and the process of commercialization and marketization
[0003] Traditionally used soy sauce microorganisms are made by covering them for 8 to 15 days in a natural environment. The temperature is difficult to control, and the soy sauce produced is bitter and lacks fresh flavor; Open, the production process may have the invasion of miscellaneous bacteria, resulting in bad smells such as bitterness and may inhibit the growth and reproduction of beneficial bacteria, resulting in low conversion rate of protein in raw materials, insufficient nutrients, etc.; fermentation equipment adopts from most breweries Ware tanks with smaller capacity or steel interlayer fermentation tanks with higher cost and smaller capacity, cheese-making brine configuration, non-standard and random brine configuration, in the past, a large amount of water was added to dilute and rinse the mature sauce to obtain low-concentration sauce water, through a long period of time Boiling for a long time boils the volatile water and concentrates the sauce, which consumes labor, time and fuel, which not only destroys the quality and nutritional content of the soy sauce itself, but also increases the production cost

Method used

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  • Production method of high-salt diluted and low-temperature fragrant soy sauce

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Experimental program
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Effect test

Embodiment 1

[0036] (1) Raw material preparation: After removing impurities, the raw material wheat is fried and matured at high temperature instantaneously. The expansion degree of wheat is ≥1.40. The ingredients are mixed well.

[0037] (2) Inoculation: Cool down the mixed raw material in step (1) to 40°C, separate and rejuvenate the microorganism Aspergillus oryzae and expand the culture to obtain the Aspergillus oryzae strain, and inoculate the mixed raw material according to the inoculation amount of 0.5% to obtain the koji material .

[0038] (3) Koji making: Keep the thickness of the koji material in the koji pool at 25cm, cultivate the koji at 26°C, and turn the koji at a temperature of 20°C every time the koji material agglomerates. The time for turning the koji should not exceed 25 minutes After turning over the koji, adjust the temperature of the koji material to 26°C again. After the second koji turning, sprinkle water on the ground to keep the relative humidity in the koji po...

Embodiment 2

[0043] (1) Raw material preparation: After the raw material wheat is screened and removed by a full-automatic specific gravity de-stoner machine, it is fried and matured by a sand-bath-type drum-fried wheat machine at a high temperature of 450°C. The wheat puffing degree is ≥ 1.40. After the defatted soybeans are cleaned and moistened, they are cooked and matured by FM high-pressure continuous cooking equipment at a pressure of 1.8 MPa, so that the digestibility of the defatted soybeans is ≥ 85%, and the soybean tissue is completely destroyed. The two processed raw materials are processed according to 0.8: The weight ratio of 1.2 is mixed evenly.

[0044] (2) Inoculation: cool down the mixed raw material in step (1) to 35°C, inoculate the Aspergillus oryzae strains obtained by the separation and rejuvenation of the microorganism Aspergillus oryzae into the mixed raw material according to the inoculation amount of 0.3% to obtain koji material.

[0045] (3) Koji making: Keep th...

Embodiment 3

[0050] (1) Raw material preparation: After the raw material wheat is screened and removed by a fully automatic specific gravity stone removal machine, it is fried and matured by a sand-bath drum frying machine at a high temperature of 520°C. The average puffing degree of the wheat is 1.45. After the defatted soybeans are cleaned and moistened, they are steamed and matured by FM high-pressure continuous cooking equipment at a pressure of 1.85MPa, so that the digestibility of the defatted soybeans is 85%, and the soybean tissue is completely destroyed. The two processed raw materials are 1:1 The weight ratio is mixed evenly.

[0051] (2) Inoculation: cool down the mixed raw material in step (1) to 38°C, inoculate the Aspergillus oryzae strains obtained by the separation and rejuvenation of the microorganism Aspergillus oryzae into the mixed raw material according to the inoculation amount of 0.4% to obtain koji material.

[0052] (3) Koji making: Keep the thickness of the koji ...

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Abstract

The invention discloses a production method of a high-salt diluted and low-temperature fragrant soy sauce, which comprises the following steps of: (1) curing raw materials including wheat and defatted soybeans, and then uniformly mixing the wheat and the defatted soybeans; (2) inoculating aspergillus oryzae strains to the obtained raw material mixture so as to obtain a yeast; (3) cultivating the yeast for 44-48 hours at a temperature of 25-30 DEG C so as to obtain a mature yeast; (4) adding 2.0-2.5 weight times of saline water into the mature yeast so as to obtain a raw soy sauce mash; (5) moving the raw soy sauce mash to the inside of an airtight fermentation tank for fermenting: firstly fermenting for 23-27 days at a temperature of 13-17 DEG C, then continuing to ferment at a temperature of 28-32 DEG C, and on the 28-32nd days, adding mixed fermentation strains into the fermentation tank and continuing to ferment; in the process of fermentation, stirring by using a compressed air flow; and fermenting for more than six months so as to obtain a mature soy sauce mash; and (6) squeezing and filtering the mature soy sauce mash so as to obtain the low-temperature fragrant soy sauce. According to the invention, the conversion rate of proteins in raw materials is high, and the contents of ammonia nitrogen, total nitrogen, soybean peptides and soybean oligosaccharides in the prepared soy sauce are high.

Description

technical field [0001] The invention relates to the technical field of condiments, in particular to a production method of fermented soy sauce. Background technique [0002] Ordinary and traditional methods of brewing soy sauce, the raw materials are steamed at room temperature and wheat is artificially fried, resulting in uneven maturation of the raw materials, and it is difficult to balance the moisture content of the koji, which affects the quality of the koji, resulting in poor fermentation and decomposition, and difficult sauce. Filter out, and the finished product has more precipitates. Due to the original backwardness and randomness of the traditional process in raw material processing, formula ratio, strain cultivation, koji making process, cheese fermentation, sauce extraction and sterilization scaling, there are many defects in the non-standard control, which have affected The quality of soy sauce and the process of commercialization and marketization. [0003] T...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A23L1/238A23L27/50
Inventor 刘进李双峰崔雅芳赵小曼
Owner 好太太食品有限公司
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