Cement-based composite material for steel box girder bridge deck, as well as preparation and pavement thereof

A composite material, cement-based technology, applied in the field of material science and engineering, can solve the problems of poor shear stress, poor mechanical properties and durability, and impact on wear resistance and service life of pre-cast concrete and post-cast concrete. Good energy dissipation and damping characteristics, strong sustainability, and the effect of limiting crack propagation

Active Publication Date: 2013-12-18
WUHAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The steel box girder bridge deck pavement scheme of welding shear members + steel mesh + concrete + waterproof bonding layer + surface layer SMA after laying the anti-rust layer with steel plates is only suitable for bridges of about 200m, which greatly limits the large bridges in my country construction innovation
[0003] The traditional solution for large-span steel box girder decks has the following problems: 1) Under the dual effects of repeated traffic loads and high and low temperature loads, cement concrete is prone to fatigue cracking, which leads to water intrusion and aggravates the corrosion of steel bars, reducing the The service life of the bridge; 2) Due to the large self-weight of ordinary concrete, poor mechanical properties and durability, etc., the elevation of the bridge span is largely limited; 3) Since the concrete of the main girder is completed before the pavement, There is a large difference in working age between the concrete and the post-cast pavement concrete, which causes a difference in shear stress between the first-cast concrete and the post-cast concrete due to different shrinkage values, which causes additional stress to the structure and raises higher requirements for the toughness of the concrete. requirements
However, the use of ordinary lightweight aggregate concrete has problems of insufficient strength and durability, and fatigue cracking is common. At the same time, during the construction vibration of light aggregate concrete, light aggregate, fine aggregate, unhydrated cement particles and cement The density of the slurry is different, and mineral admixtures such as light aggregate and fly ash are prone to float up, resulting in delamination of the pavement material, affecting its wear resistance and service life

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] Ingredients (by weight): P O52.5 Portland cement 881, quartz sand (fineness modulus 1.0) 425, pottery sand (fineness modulus 3.7, bulk density 900kg / m 3 , water absorption 15%) 273, Class I fly ash 100, silica fume (particle size 0.3μm, specific surface area 28m 2 / g) 30, water 275, naphthalene-based water reducing agent 10, steel fiber (35mm in length) 80, polyvinyl alcohol fiber (13mm, density 1.3g / cm 3 ) 13, a mixture of bisphenol A epoxy resin (epoxy equivalent 195 ± 5) and polyamine curing agent (active hydrogen equivalent 400 ± 5) 20. The specific surface area test standard of silica fume adopts GB / T19587-2004.

[0041] Weigh each raw material in proportion, first soak the clay sand for 10 hours to make it fully saturated with water; mix the epoxy resin and its curing agent in proportion, stir and mix evenly; take out the soaked clay sand and add it in the saturated surface dry state In the stirring pot, (the water absorption rate of the ceramic sand used should...

Embodiment 2

[0048] Ingredients (by weight): P O52.5 Portland cement 849, quartz sand (fineness modulus 1.5) 339, pottery sand (fineness modulus 3.1, bulk density 800kg / m 3 , water absorption rate 10%) 215, class II fly ash 226, silica fume (particle size 0.1μm, specific surface area: 20m 2 / g) 56, water 295, polycarboxylate superplasticizer 13, steel fiber (25mm in length) 40, polyvinyl alcohol fiber (11mm, density 1.3g / cm 3 ) 13. The mixture of non-ionic water-based epoxy resin (epoxy equivalent 195±5) and polyamine curing agent (active hydrogen equivalent 400±5) 30.

[0049] Preparation method is with embodiment 1.

[0050] Pavement of lightweight and high toughness cement-based composite materials:

[0051] 1) Before construction, put all the required equipment on standby and spray a layer of interface adhesive on the bridge beam plate in advance.

[0052] 2) Use a concrete tank truck to transport the prepared lightweight high-toughness cement-based composite material to the constru...

Embodiment 3

[0056] Ingredients (by weight): P O52.5 Portland cement 860, quartz sand (fineness modulus 1.5) 380, pottery sand (fineness modulus 3.5, bulk density 850kg / m 3 , water absorption rate 12%) 245, class II fly ash 150, silica fume (particle size 0.2μm, specific surface area: 25m 2 / g) 40, water 280, polycarboxylate superplasticizer 10, steel fiber (30mm in length) 50, polyvinyl alcohol fiber (12mm, density 1.3g / cm 3 ) 13, a mixture of bisphenol A epoxy resin (epoxy equivalent 195 ± 5) and polyamine curing agent (active hydrogen equivalent 400 ± 5) 25.

[0057] The preparation method is the same as in Example 1.

[0058] Paving method is the same as embodiment 2.

[0059] According to the performance test of the main materials prepared in this example, according to the "Highway Engineering Cement and Cement Concrete Test Regulations" (JTG E30-2005): 28d compressive strength 85MPa; 28d flexural strength 12MPa; measured bulk density 2000kg / m 3 ; Fatigue life 2.21 million times; F...

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Abstract

The invention relates to a cement-based composite material for pavement of a steel box girder bridge deck, as well as a preparation method and a pavement method thereof. The invention aims at providing a lightweight and high-toughness cement-based composite material which is suitable for pavement of larger-span steel box girder bridge decks, and the cement-based composite material comprises the following components in parts by weight: 849-881 parts of cement, 339-425 parts of quartz sand, 215-273 parts of pottery sand, 100-226 parts of fly ash, 30-56 parts of silica fume, 275-295 parts of water, 10-13 parts of water reducing agent, 40-80 parts of steel fiber, 6.5-13 parts of organic fiber and 20-30 parts of epoxy resin. Through material optimization, the durability of a bridge deck paving layer is improved, the overall dead weight is reduced, the cost of a project is simultaneously saved, and the cement-based composite material is suitable for pavement of the larger-span steel box girder bridge decks.

Description

technical field [0001] The invention belongs to the field of material science and engineering, and in particular relates to a cement-based composite material for a steel box girder bridge deck, a preparation method and a paving method thereof. Background technique [0002] Steel box girder bridges are widely used in the construction of bridges and municipal projects at home and abroad because of their significant advantages such as light weight, steel saving, and easy prefabrication and installation. The steel box girder bridge deck pavement scheme of welding shear members + steel mesh + concrete + waterproof bonding layer + surface layer SMA after laying the anti-rust layer with steel plates is only suitable for bridges of about 200m, which greatly limits the large bridges in my country construction innovation. [0003] The traditional solution for large-span steel box girder decks has the following problems: 1) Under the dual effects of repeated traffic loads and high and ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/04C04B14/48C04B14/02C04B16/06C04B24/28E01D21/00E01D101/24
Inventor 丁庆军陆超徐波牟廷敏沈凡赵明宇卢吉
Owner WUHAN UNIV OF TECH
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