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Solid ecological culturing and drying integrated machine

An ecological cultivation and all-in-one technology, which is applied in feed, food forming, food science, etc., can solve the problems of low number of viable probiotic bacteria, rapid drying of culture materials, passive inhalation of bacterial spores, etc., and achieve the maintenance of probiotics Activity, high temperature sensitive drying efficiency, effective anti-bacteria infection effect

Active Publication Date: 2015-01-07
YANGZHOU UNIV
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  • Summary
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  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the industrial production method of solid culture of probiotics is still limited to static culture and manual stirring, which is manifested by insufficient oxygen supply, high internal temperature of the piled material, uneven temperature, unstable humidity, and serious anaerobic fermentation, etc. conditions, resulting in aerobic probiotics with low viable count and poor activity
Although the number of probiotic spores may reach a certain level in the final product, the yield is not high
In addition, manual mixing of culture materials will lead to passive inhalation of bacterial spores into the respiratory system of operators, causing conditional disease
The accompanying problem is how to quickly dry the culture material after the completion of aerobic biological fermentation at a lower temperature (≤50°C), which is also the industrialization of the current industrial production of probiotic solid fermentation and the industrialization of various biopharmaceuticals and food fermentation fields. A big problem facing production

Method used

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  • Solid ecological culturing and drying integrated machine
  • Solid ecological culturing and drying integrated machine
  • Solid ecological culturing and drying integrated machine

Examples

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Effect test

Embodiment 1

[0054] Take the capacity of 2500L and the weight of the equipment as an example of about 3 tons. The structure of the solid ecological cultivation and drying all-in-one machine of the present invention is as follows: Figure 1-2 As shown, it is composed of hot air generating system, liquid input device, rotating material handling system, rack device, cyclone separator, and functional control system.

[0055] 1. Hot air generating system

[0056] Hot air generation system such as image 3 It includes a blower device 1 and a heating air inlet pipe device 2 and an air inlet pipe 3 connected thereto.

[0057] Blowing device 1 includes medium-pressure fan 1-2 for cultivation and high-pressure drying fan 1-1 respectively connected to fan tee bend, 1-3, supported and fixed by fan frame 14, and the outlet of fan tee bend 1-3 is connected with heating The blower tube device 2 is connected. Air filters are installed at the air inlets of the two fans to prevent bacterial infection du...

Embodiment 2

[0087] Research on the relevant process parameters of solid ecological cultivation and drying of Bacillus amyloliquefaciens by using the solid ecological cultivation and drying machine:

[0088] This patent aims to use the solid ecological cultivation and drying integrated machine to take probiotics-Bacillus amyloliquefaciens as an example, to conduct research on the preparation technology of probiotic solid ecological cultivation and drying process, and to evaluate the quality of its cultivation and drying functions, so as to improve production Improve efficiency, reduce production costs, and provide relevant theoretical basis and application reference for the large-scale production of Bacillus amyloliquefaciens.

[0089] 1 Materials and methods

[0090] 1.1 Strains

[0091] The strain is Bacillus amyloliquefaciens CICC 20606 purchased from China Industrial Microorganism Culture Collection Management Center.

[0092] 1.2 Medium

[0093] Liquid culture medium: peptone 5g, g...

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Abstract

The invention belongs to the technical field of biological fermentation and in particular relates to a solid ecological culturing and drying integrated machine. The integrated machine comprises a hot air generation system, a liquid input device, a rotary material processing system, a machine frame device, a cyclone separator and a function control system. According to the integrated machine, related structures are researched and developed bionically, related links of an aerobic biological fermentation and temperature-sensitive drying process can be automatically controlled, good ventilation and proper temperature and humidity conditions are provided, efficient culturing of probiotic groups are guaranteed, better sealing performance can be effectively achieved, and the contaminating microorganism rate is controlled to be less than 1%; the integrated machine is suitable for large-scale industrial production of the integration of aerobic probiotic solid culturing and temperature-sensitive drying.

Description

technical field [0001] The invention belongs to the technical field of biological fermentation, and specifically relates to the factory-scale production of aerobic biological fermentation, such as the production of animal microbial feed additives, pharmaceutical biopharmaceuticals, food fermentation production, and related fields of solid fermentation culture production of aerobic flora. Background technique [0002] Probiotics can be made into various functional microbial preparations. The bacteria produced by probiotics during their metabolism are rich in important biologically active substances. As a new type of animal microbial feed additive, it has no toxic side effects, can promote animal growth, increase feed conversion ratio, improve animal digestive tract micro-ecological environment, and enhance animal immunity. From the perspective of bionics, how to cultivate aerobic probiotics with optimized conditions and high-efficiency solids, and how to quickly dry probioti...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A23P1/00A23N17/00
Inventor 孙镇平
Owner YANGZHOU UNIV
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