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Method for manufacturing CuCr electrical contact materials through copper surface electrolytic chrome in sintering mode

An electrical contact material, electrolytic chromium technology, applied in the field of materials, can solve the problems of reducing production costs, shortening production time, etc., and achieve the effects of reducing production costs, convenient control, and low cost

Inactive Publication Date: 2014-07-23
NORTHEASTERN UNIV +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] Aiming at the problems in the preparation of existing electrical contact materials, the present invention provides a method for preparing CuCr electrical contact materials by electrolytic chromium sintering on copper surface
The method can obtain a CuCr alloy with a chromium mass content ranging from 10 to 50%, which solves the segregation problem of the CuCr alloy used as an electrical contact material, reduces the content of gas and impurities in the alloy, and improves the comprehensive performance of the contact material; The method has a wide range of applications, greatly shortens the production time and reduces production costs compared with traditional sintering

Method used

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  • Method for manufacturing CuCr electrical contact materials through copper surface electrolytic chrome in sintering mode
  • Method for manufacturing CuCr electrical contact materials through copper surface electrolytic chrome in sintering mode
  • Method for manufacturing CuCr electrical contact materials through copper surface electrolytic chrome in sintering mode

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Effect test

Embodiment 1

[0046] 1. Surface activation treatment of copper mesh

[0047]Select a 200-mesh copper mesh with a copper wire diameter of Ф0.24mm, put the copper mesh into a HCl solution with a concentration of 10wt% for 5 minutes, take it out, wash it with distilled water, and then soak it in acetone for 1min. After taking out, use absorbent cotton Wipe clean, and then rinse with distilled water, the copper mesh can be used as the cathode for electrolytic adsorption of chromium;

[0048] 2. Electrolytic adsorption chromium treatment

[0049] The electrolyte composition is: chromic anhydride (CrO 3 ) 240g / L, sulfuric acid (H 2 SO 4 ) 2g / L, chromium mist inhibitor 0.1g; the anode material is lead plate, the cathode material is copper mesh, the area ratio of anode and cathode is 2:1; the heating rod is used to heat the plating tank, and the temperature of the electrolyte in the plating tank is kept at 60℃ , pass the current, keep the cathode current density 60A / dm 2 , electroplating for 2...

Embodiment 2

[0056] 1. Copper wire surface activation treatment

[0057] Select a copper wire with a diameter of Ф0.1mm, put it in a HCl solution with a concentration of 30wt% for 1 minute, take it out, wash it with distilled water, soak it in acetone for 5 minutes, wipe it with absorbent cotton, and then rinse it with distilled water. The copper wire is wound on the aluminum plate as the cathode for electrolytic adsorption of chromium;

[0058] 2. Electrolytic adsorption chromium treatment

[0059] The electrolyte composition is: chromic anhydride (CrO 3 ) 260g / L, sulfuric acid (H 2 SO 4 ) 2.2g / L, chrome mist inhibitor 1g; anode material is lead-antimony plate, cathode material is copper wire wound on aluminum plate, anode and cathode area ratio 1:3; use resistance heating rod to heat the plating tank to maintain electrolysis The liquid temperature is 30°C; the current is passed in, and the cathode current density is kept at 30A / dm 2 , after electroplating for 0.5h, the copper wire w...

Embodiment 3

[0066] 1. Surface activation treatment of copper mesh

[0067] Select a 20-mesh copper mesh with a copper wire diameter of Ф0.5mm, put the copper mesh into a HCl solution with a concentration of 20wt% for 3 minutes, take it out and wash it with distilled water, then soak it in acetone for 3 minutes, and wipe it with absorbent cotton after taking it out. Clean, and then rinse with distilled water, it can be used as a cathode for electrolytic adsorption of chromium;

[0068] 2. Electrolytic adsorption chromium treatment

[0069] The electrolyte composition is: chromic anhydride (CrO 3 ) 250g / L, sulfuric acid (H 2 SO 4 ) 2.1g / L, chromium mist inhibitor 0.5g; the anode material is lead-tin plate, the cathode material is copper mesh, the area ratio of anode and cathode is 3:1; the heating rod is used to heat the plating tank, and the temperature of the electrolyte is kept at 45℃; Pass the current, keep the cathode current density 60A / dm 2 , after 1h of electroplating, the copp...

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Abstract

The invention provides a method for manufacturing CuCr electrical contact materials through copper surface electrolytic chrome in a sintering mode, and belongs to the technical field of materials. According to the method, the problem that the air content of CuCr alloy is increased and impurities are introduced due to the fact that high-purity electrolytic chrome powder for sintering is prone to absorbing air, and compounds hard to reduce are generated is solved. The problems that the quality of a conventional solid phase sintering product is low relatively, the requirement of the industrial standard is hard to meet, and the toughness of the alloy is not high are solved. The problem that a liquid phase sintering product is serious in segregation is solved. According to the method, after activating treatment is carried out on the surface of a copper wire or a copper net, electrolytic chrome treatment is carried out, the copper wire or the copper net absorbing chrome is pressed into blanks, the copper wire or the copper net is placed in a vacuum sintering furnace to be sintered finally, and the CuCr electrical contact materials are obtained. The method solves the segregation problem of the electrical contact materials, the content of the air and the impurities in the CuCr alloy is reduced, and the comprehensive performance of the electrical contact materials is improved. The method is wide in application range, and compared with traditional sintering, the time is shortened greatly, and production cost is lowered.

Description

technical field [0001] The invention belongs to the technical field of materials, in particular to a method for preparing CuCr electrical contact material by electrolytic chromium sintering on copper surface. Background technique [0002] The electrical contact is the core component of the power switch, which is responsible for the task of turning on or off the circuit and the load current, which determines the breaking ability and contact reliability of the switch. The invention of CuCr alloy as contact material is an important breakthrough in the history of power switch development. It greatly improves the performance of vacuum switches. After decades of continuous research and development, CuCr alloy has basically replaced other materials and has become a medium and high voltage The material of choice for high current vacuum switches. [0003] The preparation process of CuCr alloy is mainly divided into the following three types, namely powder sintering method, infiltrat...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01H1/025C25D3/04B22F7/02
Inventor 佟伟平杨旭王慧馨
Owner NORTHEASTERN UNIV