Process method for increasing surface quality and drawing property of ultra-fine high-carbon steel wire

A technology of surface quality and process method, which is applied in the process field of improving the surface quality and drawing performance of ultra-fine high-carbon steel wire. It can solve the problems of reducing the work hardening rate of steel wire, affecting the overall consistency of steel wire performance, and large deformation resistance. Effect of improving surface quality and microstructure, improving the quality of electroplated brass, and good drawability

Active Publication Date: 2014-08-06
张家港市骏马钢帘线有限公司 +1
View PDF10 Cites 13 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are more proeutectoid ferrite and reticular secondary cementite in the microstructure of the steel wire after the lead bath isothermal treatment II of the above process, and the pearlite lamellar spacing is thick, which reduces the work hardening rate of the steel wire , in the subsequent cold drawing deformation process, the deformation resistance is relatively large, and the cold drawing deformation of the steel wire is difficult, resulting in a high rate of wire breakage in wet drawing
At the same time, the strength and toughness of the steel wire after the lead bath isothermal treatment II of the above-mentioned process fluctuate widely, such as the strength difference of different parts of the brass-plated steel wire prepared by the same wire rod exceeds 100MPa, and the fluctuation range of the area shrinkage is ± 20%, affecting the overall consistency of steel wire performance
In addition, the surface of the steel wire after the lead bath isothermal treatment II also has obvious decarburization phenomenon, and the surface of the steel wire is easy to hang lead during the lead bath isothermal treatment. Adhesion to steel wire
These problems have seriously affected the quality of brass plating on the steel wire surface in the next step and the further wet drawing deformation performance of the steel wire

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1)

[0016] In the actual use of the present invention, a wire rod with a carbon content of 0.92% and a diameter of Φ5.5 mm is used to undergo rough drawing, lead bath isothermal quenching I, and steel wires deformed to Φ0.79 mm by wire drawing. The linear velocity has been treated by lead bath isothermal quenching II and the surface cleaning area with a length of 0.7m (the surface cleaning area covering agent is anthracite, the carbon content is greater than 80%, the volatile matter is 6%, the ash content is 13%, and the particle size is 10~15mm). The surface reduction rate is 1440Mpa and 36% respectively (about 0.7% and 10% higher than the strength and area reduction rate of the steel wire without surface cleaning treatment), and the strength fluctuation range is ±1.2% (the strength fluctuation of the steel wire without surface cleaning treatment The range is ±3.5%), and then the surface is electroplated with brass. The brass contains about 30% of the γ phase by volume. Finally, i...

Embodiment 2)

[0018] In the actual use of the present invention, a wire rod with a carbon content of 0.92% and a diameter of Φ5.5mm is used through rough drawing, lead bath isothermal quenching I and steel wires deformed to Φ0.84~0.87mm by wire drawing. / min take-up speed after lead bath isothermal quenching II and 0.6m long surface cleaning area (surface cleaning area covering agent is anthracite, carbon content greater than 81%, volatile matter 5%, ash 13%, particle size 15~20mm) treatment , its strength and area shrinkage are 1442Mpa and 39% respectively (about 0.8% and 12% higher than that of steel wire without surface cleaning treatment), and the strength fluctuation range is ±1% (without surface cleaning treatment The steel wire strength fluctuation range is ±3.2%), and then the surface is electroplated with brass. The brass contains about 35% of the γ phase by volume, and finally it is wet drawn into a 0.12mm photovoltaic silicon crystal cutting steel wire, wet The wire breakage rate...

Embodiment 3)

[0020] In the actual use of the present invention, a wire rod with a carbon content of 0.82 to 0.85% and a diameter of Φ5.5mm is used to undergo rough drawing, lead bath isothermal quenching I and steel wires deformed to Φ0.79mm by wire drawing. min take-up rate after lead bath isothermal quenching II and 0.9m long surface cleaning area (surface cleaning area covering agent is anthracite, carbon content greater than 85%, volatile matter 5%, ash 10%, anthracite particle size 10~15mm) , its strength and area shrinkage are 1353Mpa and 45% respectively (about 0.8% and 10% higher than that of the steel wire without surface cleaning treatment), and the strength fluctuation range is ±0.9% (without surface cleaning The strength fluctuation range of the treated steel wire is ±3%), and then the surface is electroplated with brass. The brass contains about 32% of the γ phase by volume, and finally it is wet drawn into a 0.11mm steel cord for automobile tires. The wire breakage rate is ab...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
particle sizeaaaaaaaaaa
Ash contentaaaaaaaaaa
Login to view more

Abstract

The present invention relates to a process method for increasing surface quality and drawing property of an ultra-fine high-carbon steel wire. The process method comprises: carrying out rough drawing, lead bath isothermal quenching I and medium wire drawing deformation on a high-carbon steel wire rod to obtain a steel wire with a diameter of 0.7-0.95 mm, carrying out lead bath isothermal quenching II, carrying out a surface cleaning area cleaning treatment for a certain time, carrying out air cooling, adding to a brass electroplating tank, and carrying out wet drawing deformation to obtain the ultra-high strength steel wire with a diameter of 0.10-0.12 mm. According to the present invention, the process method is adopted to eliminate the lead adhered on the lead surface so as to provide the lead scraping effect; the time of conversion of austenite into perlite is prolonged, and the cooling rate is reduced, such that the conversion of the austenite is complete; the steel wire surface oxidation is eliminated so as to provide the reduction protection effect; and proeutectoid ferrite, secondary mesh cementite and other untypical untypical structures in the ultra-fine high-carbon steel wire are less, the distance between the perlite lamellas is about 70-80 nm, and the surface does not produce decarburization phenomenon.

Description

technical field [0001] The invention relates to a process for improving the surface quality and drawing performance of ultra-fine high-carbon steel wire, so as to improve the quality of the copper coating layer of the steel wire and reduce the broken wire rate in wet drawing, especially involving diameter Φ0.70~0.95mm, carbon A process method for improving the surface quality, strength, and area reduction rate of ultra-fine high-carbon steel wire with an amount of 0.7~0.95% before brass plating and wet drawing. Background technique [0002] With the improvement of light weight and toughness requirements for products such as steel cord, cutting wire, metal card clothing and piano wire, steel wire is gradually developing in the direction of ultra-fine and high carbonization. At present, in the production process of ultra-fine high-carbon steel wire, the technological process adopted is: hot-rolled wire rod (Φ5.5mm)→rough drawing (Φ2.4~3.2mm)→lead bath isothermal quenchingⅠ→med...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): C21D9/52C21D1/20C25D3/38C25D7/06B21C1/00
Inventor 付洪波毛向阳蔡海兵陶晓杰王章忠
Owner 张家港市骏马钢帘线有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products