Manufacturing process of cupronickel pipe

A manufacturing process, white copper tube technology, applied in the field of white copper tube manufacturing process, can solve the problems of low yield, pollution, high energy consumption, etc., achieve significant economic benefits, simplify the process flow, and reduce energy consumption.

Inactive Publication Date: 2014-09-17
高玉树
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Its disadvantage is that (1) the finished product rate is low, and the finished product rate of almost all factories is only 40%-50%, which seriously restricts the development of the white copper tube industry; (2) the investment scale is large
At present, it needs at least 100 million yuan to build a regular white copper pipe production enterprise in China; (3) The pollution i...

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0008] Embodiment 1. Production of Φ25×0.75×8000BFe10-1-1 white copper tube. Continuously add electrolytic copper and electrolytic nickel plates, appropriate amount of pure iron blocks, and electrolytic manganese blocks into the continuous melting furnace for melting. The final alloy melt test ratio continues to meet the requirements of the national standard CB / T5231-2001 for BFe10-1-1 cupronickel material: Ni+Co / 9.0~11.0%, Fe / 1.0~1.5%, Mn / 0.5~1.0% , the impurity content does not exceed 0.7%, and the rest is Cu. The cupronickel alloy melt that reaches the qualified composition enters the holding furnace through the connecting channel for heat preservation, and then enters the continuous crystallizer for casting and crystallization. The cooling water pressure of the continuous crystallizer is controlled between 0.2-0.8MPa During the period, after the melt of copper-nickel matrix copper-nickel alloy is continuously crystallized, a Φ45×3.5 white copper tube billet is continuously...

Embodiment 2

[0009] Embodiment 2. Production of Φ40×1.5×6000B30 white copper tube. Continuously add electrolytic copper and electrolytic nickel plates, appropriate amount of pure iron blocks, and electrolytic manganese blocks into the continuous melting furnace for melting. The final alloy melt test ratio continues to meet the B30 white copper material requirements stipulated in the national standard CB / T5231-2001: that is, Ni+Co / 29~33%, Fe / 0.9%, Mn / 1.2%, and the rest is Cu, reaching the qualified composition The white copper alloy melt enters the holding furnace through the connecting channel for heat preservation, and then enters the continuous crystallizer for casting and crystallization. The cooling water pressure of the continuous mold is controlled between 0.2 and 0.8MPa. The double-roller extrusion of the casting machine continuously pulls out the Φ70×4 white copper tube blank upwards, the pulling speed is 80mm / min, and the length of each section of the tube blank is 5mm. machine, ...

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PUM

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Abstract

The invention provides a manufacturing process of a cupronickel pipe. The process comprises the steps: mixing a metal copper raw material, a nickel raw material and other trace alloy elements according to the ratio requirement of the cupronickel material, continuously smelting the mixture in a smelting furnace, continuously feeding the molten alloy liquid into a heat preserving furnace through a connection through hole, continuously upwards casting the molten alloy liquid entering the heat preserving furnace to form a copper-nickel alloy pipe blank after the molten alloy liquid passes through a continuous casting crystallizer, clamping and drawing the continuously-cast alloy pipe blank through the pressure of pair rolls on a vertical casting and drawing machine stander, continuously drawing out the pipe blank upwards , cutting off the drawn-out pipe blank according to a given length, primarily straightening the pipe blank, and drawing the straightened pipe blank in one step or multiple steps to form a finished product after the straightened pipe blank is rolled in one step through a primary cold roll mill and annealed in one step. According to the process, the traditional extruding production process is simplified to a novel production process of one-step continuous casting, one-step continuous cold rolling and one-step or multi-step drawing process. The process is an advanced process which is free from smoke and dust pollution and capable of improving the rate of finished products.

Description

Technical field: [0001] The invention relates to a manufacturing process for white copper tubes, in particular to a manufacturing process for producing white copper tubes by one-time continuous casting, one-time continuous cold rolling, and one-time or a few-pass drawing. Background technique: [0002] At present, the production of white copper tubes is produced by high-power extrusion machines at home and abroad. The process is: batching-smelting-ingot-casting-ingot secondary heating-extrusion-rolling (or direct drawing)- Multiple annealing - multiple drawing - finished product. Its shortcoming is that (1) the finished product rate is low, and the finished product rate of almost all factory production processes is only 40%-50%, seriously restricting the development of the white copper tube industry; (2) the investment scale is large. At present, it needs at least 100 million yuan to build a regular white copper pipe production enterprise in China; (3) The pollution is seri...

Claims

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Application Information

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IPC IPC(8): B23P15/00B22D11/00C22F1/08
CPCB21C37/06
Inventor 高玉树
Owner 高玉树
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