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New technology for preparing high-performance waterproof fiberboard with semipermeable membrane technology enhancing enzymolysis degree

A technology of semi-permeable membrane and fiberboard, applied in the field of high-performance waterproof fiberboard, which can solve the problems of unenvironmental protection in the manufacturing process, achieve good waterproof effect, ensure compactness, and ensure the effect of feasibility

Inactive Publication Date: 2014-11-19
HUBEI UNIV +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, there are reports of using crop wastes to prepare fiberboards, such as CN 102463617 A, which uses plant straw as raw material, adds glue and paraffin emulsion as waterproofing agent, and prepares straw fiberboards. The properties meet the national standard; CN 1070863A uses moso bamboo as raw material, adds urea-formaldehyde resin and phenolic resin as adhesive, and paraffin as waterproof agent to prepare medium density fiberboard; CN 1559769A uses bamboo grass fiber and wood fiber as raw material, mixed with resin glue Preparation of fiberboard; CN 1899783A uses crop straw as raw material, applies water-based polymer-isocyanate adhesive, modified starch adhesive, etc. to prepare straw particleboard, CN101934548 A uses bamboo, wood scraps, crop straw, etc. Blasting treatment, applying phenolic resin adhesives to prepare wood-based panels, these inventions have made great breakthroughs in cost compared with traditional man-made fiberboards, but they all need to add additional chemical adhesives and waterproofing agents, resulting in the production process is not environmentally friendly

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] (1) Raw material processing: Take a certain amount of wheat straw as raw material, put the wheat straw into the straw opener for opening, the straw after opening is flocculent fiber, and dry the water for later use.

[0028] (2) Biological enzyme pretreatment: take 160g dried straw fiber, put it in a container with a semi-permeable membrane, add the prepared laccase (temperature: 40-75°C, pH: 4.5-9, enzyme activity 3000u / g) Enzyme solution, react at the optimal reaction temperature and pH of laccase for a long enough time, inactivate at high temperature after the enzymolysis reaction is maximized, lower the temperature to the optimal reaction temperature of hemicellulase, adjust the pH, add and prepare Hemicellulase (PH: 3-7, temperature 20-70°C, enzyme activity 5 million u / g) enzyme solution, react for a long time at the optimal reaction temperature and pH of hemicellulase, and the enzymatic hydrolysis reaction maximize. After the reaction is complete, retain the enzy...

Embodiment 2

[0041] (1) Raw material processing: Take a certain amount of wheat straw, hemp straw, reed straw, soybean straw, rice straw, cotton straw and other mixtures as raw materials, put the mixed straw into the straw opener for opening, and the opened straw In the form of flocculent fibers, dry the water for later use.

[0042] (2) Biological enzyme pretreatment: take 160g of dry mixed straw fiber, put it in a container with a semi-permeable membrane, add the prepared laccase (temperature: 40-75°C, pH: 4.5-9, enzyme Live 3000u / g) enzyme solution, react at the optimal reaction temperature and pH of laccase for a long time, inactivate at high temperature after the enzymolysis reaction is maximized, lower the temperature to the optimal reaction temperature of hemicellulase, adjust the pH, and add Good hemicellulase (PH: 3-7, temperature 20-70°C, enzyme activity 5 million u / g) enzyme solution, react for a long time at the optimal reaction temperature and pH of hemicellulase, and enzymati...

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PUM

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Abstract

The invention relates to a technology. According to the technology, multiple biological enzyme programs are used for processing crop waste straw, a semipermeable membrane technology is used for solving the problem that hydrolysates inhibit the enzymolysis degree, and a high-performance waterproof fiberboard is produced. The technology is characterized in that the crop waste straw is loosened through a loosening machine, the laccase and hemicellulase programs are added for hydrolysis, the hydrolysis process is conducted in a system with a semipermeable membrane capable of filtering out medium and small size molecules, after hydrolysis is completely conducted, processed straw fibers and the medium and small size molecules filtered out by the semipermeable membrane are mixed again, moisture is evaporated, drying is conducted until the water content reaches 1-5 percent, about 3 percent of rosin powder is added to be evenly stirred and put into a die to be laid and packaged, and the rosin powder is pressed under the designated temperature, pressure intensity and time. Raw materials are sufficient, the price is low, materials are cheap, a chemical adhesive waterproof agent does not need to be added on the manufactured fiberboard, cost of the board is reduced, the manufacturing technology is environmentally friendly and free of pollution, and the obtained fiberboard is good in mechanical property, good in waterproof performance, high in finished product qualification rate and not prone to deformation.

Description

technical field [0001] The invention relates to a new process for preparing a high-performance waterproof fiberboard by using agricultural crop waste straw as a base material, processing through various biological enzyme programs, adopting a semi-permeable membrane technology to improve the degree of enzymolysis and adding rosin. It belongs to the field of man-made fiber boards. Background technique [0002] With the development of the national economy, the demand for wood and wood products has increased significantly. Traditional wood-based panels (particleboard, plywood, fiberboard, etc.) are all made of wood. The reduction in wood supply has made wood-based panel factories face the pressure of lack of raw materials. In order to alleviate the contradiction between the supply and demand of timber in our country, in addition to vigorously building plantations and efficiently utilizing existing forest resources, it is necessary to make full use of agricultural processing res...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B27N1/00B27N3/08
Inventor 艾照全汪帆蔡婷
Owner HUBEI UNIV
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