Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Method for preparing wave-absorbing ceramic component on basis of 3D printing technique

A 3D printing and ceramic technology, applied in the field of wave-absorbing ceramic materials, can solve the problems of poor wave-absorbing effect, high brittleness, difficult industrial application, etc., and achieve good mechanical properties, corrosion resistance, wave-absorbing performance, and reduced thickness , the effect of reducing surface density

Active Publication Date: 2014-12-10
CENT SOUTH UNIV
View PDF3 Cites 49 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Ceramic materials have the advantages of light weight, high temperature resistance, high hardness, friction resistance, corrosion resistance, and special electrical conductivity, but they are brittle, poor in fatigue resistance, and sensitive to stress and cracks, while metal materials are tough and machinable. 1. Good electrical and thermal conductivity. If it is imagined that ceramic materials and metal materials can be combined together, the advantages of the two types of materials can be fully utilized, the electromagnetic properties of the surface of the ceramic powder can be changed, and the material’s absorption of electromagnetic waves can be enhanced. Research on wave materials has shown that only fibrous ceramics as a matrix (only SiC, B 2 o 3 , SiO 2 and other materials, and cannot be used at the same time) ceramic-metal absorbing materials, especially the metal phase is difficult to introduce into the ceramic matrix, and the process is very complicated, it is often difficult to realize industrial application; the ceramic-metal composite absorbing materials prepared at the same time Due to the different thermal expansion coefficients of the two different types of materials and the difficulty of surface bonding, the metal content in this type of product is usually very small, so the absorbing effect is not good

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for preparing wave-absorbing ceramic component on basis of 3D printing technique
  • Method for preparing wave-absorbing ceramic component on basis of 3D printing technique

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] The 3D model of the required wave-absorbing ceramic parts is established in the computer with proE software, and then the computer decomposes the 3D model into a series of two-dimensional sheet models, and the thickness of each sheet is set to 200 μm. Prepare raw materials according to the following volume percentages: 50% silicon carbide powder, 30% nickel powder, and 20% epoxy resin powder. Put the three powders into a specific container and mix them evenly. Pour the evenly mixed powder into the raw material tank of the 3D printer. Perform instrument debugging, set the laser power between 15 and 50 watts, the temperature of the working cylinder at 55°C, and the scanning rate greater than 200m / s. Carry out the pre-powdering operation until the working part is evenly powdered. Multilayer manufacturing begins with computers. After the multi-layer processing is completed, it is naturally cooled, and the remaining powder is carefully removed to obtain the embryo body. T...

Embodiment 2

[0028] Establish the 3D model of the required wave-absorbing ceramic components in the computer, and then decompose the 3D model into a series of two-dimensional sheet models by the computer, and the thickness of each sheet is set to 150 μm. Prepare raw materials according to the following volume percentages: 40% boron carbide powder, 30% carbon black powder, and 30% nylon powder. Put the three powders into a specific container and mix evenly. Pour the evenly mixed powder into the raw material tank of the 3D printer. Perform instrument debugging, set the laser power between 170 and 200 watts, the temperature of the working cylinder at 180°C, and the scan rate greater than 200m / s. Carry out the pre-powdering operation until the working part is evenly powdered. Multilayer manufacturing begins with computers. After the multi-layer processing is completed, it is naturally cooled, and the remaining powder is carefully removed to obtain the embryo body. The green body is sintere...

Embodiment 3

[0030] The 3D model of the required wave-absorbing ceramic parts is established in the computer with proE software, and then the computer decomposes the 3D model into a series of two-dimensional sheet models, and the thickness of each sheet is set to 250 μm. Prepare raw materials according to the following volume percentages: 25% aluminum oxide powder, 25% silicon carbide powder, 30% nickel powder, and 20% epoxy resin powder. Put the three powders into a specific container and mix them evenly. Pour the evenly mixed powder into the raw material tank of the 3D printer. Perform instrument debugging, set the laser power between 15 and 50 watts, the temperature of the working cylinder at 55°C, and the scanning rate greater than 200m / s. Carry out the pre-powdering operation until the working part is evenly powdered. Multilayer manufacturing begins with computers. After the multi-layer processing is completed, it is naturally cooled, and the remaining powder is carefully removed to...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Reflectivityaaaaaaaaaa
Login to View More

Abstract

The invention discloses a method for preparing a wave-absorbing ceramic component on basis of a 3D printing technique. The method comprises the following steps: establishing a 3D model by using a computer, mixing ceramic powder, electromagnetic absorbent powder and an organic adhesive, preparing a blank by using a 3D printing laser sintering technique, and carrying out densification sintering on the blank to obtain the wave-absorbing ceramic component. The prepared ceramic component has excellent wave-absorbing property, keeps the mechanical properties and corrosion resistance of the ceramic, and can be subjected to individualized precise design according to needs to obtain any complex structure. The method is simple to operate, has the advantages of short process and small occupied area, and satisfies the industrial production.

Description

technical field [0001] The invention relates to a method for preparing wave-absorbing ceramic components based on 3D printing technology, which belongs to the field of wave-absorbing ceramic materials. Background technique [0002] Stealth technology not only affects the outcome of modern warfare, but also affects the mode of modern warfare. With the development of high technology, future weapon systems will comprehensively adopt various stealth technologies to improve the penetration and attack performance of weapon systems. The absorbing materials used in weapon systems need to have specific and good structural properties (high strength, good toughness, etc.) and environmental performance (wear resistance, corrosion resistance, high temperature resistance, etc.), and high-temperature absorbing materials are particularly urgent in the modern battlefield. Ceramic materials have the advantages of light weight, high temperature resistance, high hardness, friction resistance, c...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C04B35/622B28B1/00
Inventor 杜作娟周丁黄小忠
Owner CENT SOUTH UNIV
Features
  • Generate Ideas
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More