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Water-based working solution for wire electrical discharge machining and preparation method thereof

A wire cutting, working fluid technology, applied in the petroleum industry, lubricating compositions, etc., can solve the problems of electrical component erosion, short service life, environmental pollution, etc., and achieve the effect of improved finish, less environmental pollution, and good process performance.

Inactive Publication Date: 2015-02-11
WUXI YANGGONG MACHINERY MFG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Traditional machine tool processing fluids, especially wire cutting fluids, usually use emulsified oil, but traditional emulsified oil has the following disadvantages: 1) The process performance is poor, for example, the surface finish of the workpiece processed with emulsified oil is average; 2) The service life is long Short, must be replaced once every 7-9 days; 3) Environmental pollution, traditional emulsified oil will turn black and smelly after use, produce a pungent smell, and sodium nitrite and sulfonate, etc., are very harmful to the environment ;4) The impact on the machine tool, due to the oil mist generated during use, will seriously corrode the electrical components on the machine tool, and it is difficult to clean the machine tool and the coolant tank

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] The formula of the water-based wire cutting working fluid of the present invention is as follows:

[0015] Triethanolamine 12kg, sodium borate 2.5 kg, petroleum sodium sulfonate 1.5 kg, acrylamide 8 kg, sodium stearate 6 kg, polyvinyl alcohol 2.5 kg, polyacrylamide 1.5 kg, fatty acid polyoxyethylene ether methyl ester 1.5 kg, Glycerin 0.6 kg, ethanol 9 kg, distilled water 42 kg.

[0016] The preparation method of the water-based wire cutting working fluid of the present invention is as follows:

[0017] (1) Mix the ratio of triethanolamine, sodium borate and sodium petroleum sulfonate, heat to 88°C, stir for 25 minutes; heat up to 112°C, stir for 45 minutes;

[0018] (2) Add a proportioned amount of acrylamide, sodium stearate, polyvinyl alcohol and distilled water, and stir for 25 minutes;

[0019] (3) Cool down to 75°C, add the rest of the ingredients in proportion, stir for 18 minutes, and cool down to room temperature.

Embodiment 2

[0021] The formula of the water-based wire cutting working fluid of the present invention is as follows:

[0022] Triethanolamine 10kg, sodium borate 2kg, petroleum sodium sulfonate 1kg, acrylamide 10kg, sodium stearate 8kg, polyvinyl alcohol 2kg, polyacrylamide 1kg, fatty acid polyoxyethylene ether methyl ester 2kg, glycerin 0.8kg, ethanol 10kg, 45kg of distilled water.

[0023] The preparation method of the water-based wire cutting working fluid of the present invention is as follows:

[0024] (1) Mix the ratio of triethanolamine, sodium borate and sodium petroleum sulfonate, heat to 85°C, stir for 30 minutes; heat up to 110°C, stir for 50 minutes;

[0025] (2) Add a proportioned amount of acrylamide, sodium stearate, polyvinyl alcohol and distilled water, and stir for 30 minutes;

[0026] (3) Cool down to 70°C, add the rest of the ingredients in proportion, stir for 15 minutes, and cool down to room temperature.

Embodiment 3

[0028] The formula of the water-based wire cutting working fluid of the present invention is as follows:

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PUM

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Abstract

The invention provides a water-based working solution for wire electrical discharge machining. The water-based working solution for wire electrical discharge machining comprises the following components in parts by mass: 10-15 parts of triethanolamine, 2-3 parts of sodium borate, 1-2 parts of petroleum sodium sulfonate, 5-10 parts of acrylamide, 5-8 parts of sodium stearate, 2-3 parts of polyvinyl alcohol, 1-2 parts of polyacrylamide, 1-2 parts of fatty acid polyoxyethylene ether methyl ester, 0.5-0.8 part of glycerin, 8-10 parts of ethanol and 40-45 parts of distilled water. The invention also provides a preparation method of the working solution. The water-based working solution for wire electrical discharge machining has the beneficial effects that the service life of the working solution is 12-15 days; the working solution has good processing properties; the surface finish of machined workpieces is improved; the working solution is low in environmental pollution, can not produce oil mist, does not corrode machine tools or machine elements and can not cause bad contact of equipment or mildew and rot damages.

Description

technical field [0001] The invention relates to a water-based wire cutting working fluid. Background technique [0002] The performance of machine tool machining fluid not only affects the processing technology indicators that people can intuitively feel, such as cutting speed, surface quality, and surface uniformity, but also affects the stability of processing and the service life of workpieces. [0003] Traditional machine tool processing fluids, especially wire cutting fluids, usually use emulsified oil, but traditional emulsified oil has the following disadvantages: 1) The process performance is poor, for example, the surface finish of the workpiece processed with emulsified oil is average; 2) The service life is long Short, must be replaced once every 7-9 days; 3) Environmental pollution, traditional emulsified oil will turn black and smelly after use, produce a pungent smell, and sodium nitrite and sulfonate, etc., are very harmful to the environment ; 4) The impact ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M173/02C10M177/00C10N40/22
Inventor 杨龙兴
Owner WUXI YANGGONG MACHINERY MFG
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