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A method for recovering and reusing waste hydrocracking catalyst

A hydrocracking and catalyst technology, applied in the direction of catalyst regeneration/reactivation, physical/chemical process catalyst, molecular sieve catalyst, etc., can solve the problems of high pollution, low recycling rate, etc., and achieve simple process, environmental protection and recycling Effect

Active Publication Date: 2017-02-22
CHINA PETROLEUM & CHEM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] Aiming at the problems of high pollution and low recycling rate in the treatment process of conventional waste hydrocracking catalysts, the present invention provides a method for efficient recycling of waste hydrocracking catalysts

Method used

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  • A method for recovering and reusing waste hydrocracking catalyst
  • A method for recovering and reusing waste hydrocracking catalyst
  • A method for recovering and reusing waste hydrocracking catalyst

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Take the FC-12 flexible hydrocracking catalyst (regenerated twice, with a total service life of 9 years) that has completed its service life in industry, grind it into powder, and sieve it with a 200-mesh standard sieve. Then, the catalyst powder was placed in a muffle furnace, and a nitrogen-oxygen mixture with an oxygen content of 2.0% was introduced into the muffle furnace, and calcined at 460 °C for 6 h. Put 200g of calcined powder into an alkaline buffer solution of sodium carbonate and sodium hydroxide with a pH value of 12 for beating, the solid-to-liquid ratio is 1:4, the beating temperature is 75°C, and the time is 60min. The cake was neutralized and dried at 120 °C for 6 hours; 400 g of the above dry powder was placed in a roller compactor, 4 g / 100 mL of dilute nitric acid solution, and saffron powder were added and rolled into a paste, and extruded into a diameter of 1.5 mm cylindrical. Then, it was dried at 120° C. for 4 hours, and calcined at 480° C. for 3...

Embodiment 2

[0024] Change the buffer solution of Example 1 to ammonium nitrate and ammonia water, adjust the pH value to 11.0, the solid-liquid ratio to 1:6, and add 15.0 g of modified Y-1 molecular sieve (unit cell constant 24.40, crystallinity 90%) during the rolling process. ), 28.0 g of tungstic acid and 20.0 g of nickel nitrate, other preparation methods are the same as those in Example 1, and the obtained catalyst number is RFC12-2.

Embodiment 3

[0026] The medium-sized industrial waste catalyst D-39 in Example 1 was replaced with a buffer solution of ammonium carbonate and ammonia, the pH value was adjusted to 12.0, the solid-to-liquid ratio was 1:5, the beating temperature was 65°C, the beating time was 120 min, and the rolling process 16.0g of modified Y-2 molecular sieve (unit cell constant 24.30, crystallinity 95%), 28.0g of tungstic acid and 20.0g of nickel nitrate were added to the mixture.

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Abstract

The invention discloses a method for recycling and reusing a waste hydrocracking catalyst. The method comprises the following steps: (1) grinding the waste hydrocracking catalyst to screen, and roasting the powder for 1-8 h under the conditions that the oxygen volume content is 1-5% and the temperature is 300-600 DEG C; (2) adding the roasted powder in the step (1) into an alkaline buffer solution with the pH value of 10-14 according to a solid-to-liquid ratio of (1: 2) to (1: 10) to realize pulping at 40-80 DEG C for 30-240 min, carrying out solid-liquid separation after the pulping, and washing the filter cake to be neutral by distilled water; (3) taking the filter cake obtained in the step (2) as a raw material, and carrying out forming, drying and roasting to prepare the finished product of the hydrocracking catalyst. The method is simple in process; no high-pollution raw materials or a high-energy consumption treatment process is used, so that the green and environment-friendly recycle of the hydrocracking catalyst is realized and the requirements of the further social development are met.

Description

technical field [0001] The invention relates to a method for recovering and reusing waste hydrocracking catalysts, in particular to a method for re-preparing the catalysts after the waste hydrocracking catalyst powders are treated with alkaline solution, so as to realize the recycling and utilization of all components of the waste hydrocracking catalysts. [0002] technical background [0003] Hydrocracking technology has the characteristics of strong adaptability of raw materials, great flexibility in production operation and product scheme, and good product quality. As well as chemical naphtha and tail oil for steam cracking to produce ethylene raw materials, it has become one of the most important heavy oil deep processing processes in modern oil refining and petrochemical industries, and has been widely used at home and abroad. One of the keys to hydrocracking technology is hydrocracking catalysts, and the improvement of hydrocracking technology depends on the development...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01J38/64B01J38/66B01J29/90B01J29/16C10G47/20
Inventor 杜艳泽刘昶张晓萍
Owner CHINA PETROLEUM & CHEM CORP