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Preparation method and composite material of fiber cloth with patterned conductive structure

A technology of conductive structures and composite materials, applied in chemical instruments and methods, protective equipment, household appliances, etc., can solve problems such as poor conductivity, pollution, and performance degradation of composite materials

Active Publication Date: 2017-04-19
AVIC COMPOSITES
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the bridging effect of the particles, it is difficult for nanomaterials to enter the composite material layer, and the nanowire material with a large aspect ratio cannot enter the composite material layer. Electroless plating and electroplating methods can only metal-plate the fiber as a whole, and consume A large amount of water and chemicals cause chemical substances and heavy metal pollution, and the distribution of the metal coating cannot be controlled to obtain a conductive pattern; moreover, the fiber surface of the fiber fabric and the fiber surface of the functional layer used for intercalation are covered with metal layers, which are formed into After the composite material, there is inevitably an interface problem between the fiber-metal-matrix resin, resulting in a decrease in the performance of the composite material
In this way, all existing conductive functionalization methods for composite materials have the problem of poor conductivity in the layer thickness direction, while glass fibers, aramid fibers and other non-conductive fiber-reinforced composite materials are generally not conductive in the layer thickness direction

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Preparation method and composite material of fiber cloth with patterned conductive structure

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] The implementation process of the technical solution of the present invention is as follows:

[0025] (1-1) Take the viscosity as 500mPa. s or 2000mPa﹒ s or 15000mPa﹒ The silver citrate-based organic silver solution of s, with a silver element content of 10wt%, is sprayed or extruded onto the surface of carbon fiber cloth with a nozzle with a diameter of 1mm to form a carbon fiber cloth with a side length of 10mm and an included angle of 60 degrees. Rhombus grid pattern, rhombus repeating grid distribution throughout the fiber cloth, the amount of coating is 25g or 100g or 175g of organic silver solution per square meter of coating area (refers to the coated area, excluding the uncoated area in the grid) , the type of carbon fiber is unidirectional, T800, 3K or unidirectional, T800, 12K, then heats up to 45 ℃ under vacuum to remove the solvent of 50wt% in the organic silver solution (referring to the mass percent of solvent), then again at 175 ℃ for 35 minutes to obt...

Embodiment 2

[0034] The implementation process of the technical solution of the present invention is as follows:

[0035] (2-1) Take the viscosity as 700mPa. s or 4000mPa﹒ s silver decanoate-based organic silver solution with a silver content of 6 wt%, then add 5% xylene or 0.3% polyvinylpyrrolidone as the organic silver solution, and stir to dissolve evenly. Use a nozzle with a diameter of 1.5mm to spray or extrude onto the surface of carbon fiber cloth or aramid fiber cloth. The pattern type of coating is dot matrix, and the lattice spacing is 3mm or 10mm and distributed throughout the fiber cloth. The amount of coating is 130g or 515g of organic silver solution per square meter of coating area (refers to the coating area, excluding the uncoated area), the type of carbon fiber is unidirectional, T300, 3K or unidirectional, T700, 12K, and the type of aramid fiber The type is Kevlar-49, the weaving type is plain weave, and the temperature is raised to 35°C under vacuum to remove 25wt% or...

Embodiment 3

[0041] The implementation process of the technical solution of the present invention is as follows:

[0042] (3-1) Take the viscosity as 150mPa. The silver laurate-based organic silver solution of s, the silver content is 7wt%, then add toluene which is 5% mass fraction of the organic silver solution, stir and dissolve evenly. Use a printer with a nozzle with a diameter of 0.8mm to spray onto the surface of the glass fiber unidirectional cloth. The pattern type of coating is a straight line perpendicular to the fiber direction, and the line spacing is 4mm or 8mm and distributed throughout the fiber cloth. The upper coating amount is 150g or 313g of organic silver solution per square meter of coating area, the type of glass fiber is continuous unidirectional, S6, 3K or unidirectional, S4, 12K, and then the temperature is raised to 45°C under vacuum to remove the organic silver solution 65wt% of the solvent, and then treated at 200 ° C for 25 minutes to obtain a glass fiber uni...

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Abstract

The invention belongs to the technical field of structure composite materials, and relates to a preparation method and a composite material of a piece of patterned conductive structure fiber cloth. According to the structural characteristics of an overlapped fiber resin based composite material, conductive connection inside a fiber layer can be achieved by using the preparation method, the softness of the fiber layer can be also maintained, and the composite material with high in-layer conductivity can be further prepared by utilizing the in-layer patterned conductive modified fiber layer. With the combination of the structural characteristics of the overlapped fiber composite material, and by virtue of the characteristics of solution uniformity, permeability, printing property and in-situ metallization of an organic silver reagent, in-layer and on-layer conductivity structure construction which is hard to achieve by using a conventional method can be achieved; besides, and with the further combination of an interlayer conductive structure, preparation of various composite materials with multi-layer composite conductive structures can be realized, and the composite materials can be applied to fields such as lightning protection, electromagnetic shielding, internal electronic circuit and ice control and elimination.

Description

technical field [0001] The invention belongs to the technical field of structural composite materials, and relates to a method for preparing patterned conductive structural fiber cloth and composite materials. Background technique [0002] Due to its high specific strength and specific modulus, continuous fiber reinforced resin matrix composites are more and more widely used in aviation, aerospace, shipbuilding and other fields. This material is usually made of continuous fibers, including carbon fibers, glass fibers, and aramid fibers, and is composited with a thermosetting resin as a matrix. However, the electrical insulation of the resin itself makes continuous carbon fiber reinforced resin matrix composites in the application process. Faced with the problems of lightning protection and electromagnetic shielding, glass fiber and aramid fiber composite materials as reinforcing materials are even more insulators. [0003] To solve the problem of lightning protection caused...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B32B27/12B32B27/28B32B5/26B32B5/28B32B3/12
CPCB32B5/26B32B5/28B32B2260/046B32B2307/202B32B2307/212B32B2571/00
Inventor 郭妙才
Owner AVIC COMPOSITES
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