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A kind of evaporation crystallization method to ammonium chloride when producing potassium nitrate

A technology of evaporative crystallization and ammonium chloride, which is applied in the direction of ammonium halide, etc., can solve the problems of increased investment and operating costs, poor heat transfer effect of heat exchange surfaces, high investment and operating costs, etc., to eliminate the loss of effective heat transfer temperature difference, Effect of reduced collisions, low investment and operating costs

Active Publication Date: 2016-10-05
HEBEI NUODA CHEM EQUIP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] (2) High investment and operating costs
Since the liquid flow rate in the heat exchange tube of the forced external circulation evaporator is generally large, the forced external circulation evaporator is often equipped with a high-power circulation pump with a large flow rate and a low lift, which greatly increases investment and operating costs.
[0006] (3) The product crystal particle size distribution is wide and the quality is poor
Crystals are often produced in the final effect of the forced external circulation evaporator. When using a forced circulation pump, the crystal grains in the slurry will collide with the high-speed rotating impeller, causing damage to the crystal itself. More than 80% of the product crystal grain size Between 0.08 and 0.2mm, the crystal particle size distribution is wide, the quality is poor, and the yield of the product is low; at the same time, during the collision process, the crystal will also cause certain wear and tear on the pump body itself, thus increasing maintenance. cost
[0007] (4) For a single-effect evaporator, since the heat exchange surface is relatively small, it is necessary to maintain a large temperature difference between the medium on both sides of the heat exchange surface, but the large temperature difference is likely to cause the solution to contact with the heat exchange surface. Local overheating causes materials to accumulate on the heat exchange surface, resulting in poor heat transfer effect on the heat exchange surface and increased labor for subsequent processing
[0008] In addition, there are also problems such as large footprint of the device
Due to the above shortcomings in the existing ammonium chloride mother liquor evaporation and crystallization production process, the process has obtained low production capacity under the condition of high cost operation

Method used

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  • A kind of evaporation crystallization method to ammonium chloride when producing potassium nitrate
  • A kind of evaporation crystallization method to ammonium chloride when producing potassium nitrate
  • A kind of evaporation crystallization method to ammonium chloride when producing potassium nitrate

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] The temperature of the liquid to be crystallized is 40°C, the concentration of ammonium chloride in the liquid to be crystallized is 16.7%, and the feed rate of 57390kg / h enters the evaporation part, and the evaporation device is a double-effect evaporation evaporator. The state of materials in the evaporator and crystallizer is shown in Table 1 below:

[0038] Table 1 Feed liquid temperature and ammonium chloride concentration in evaporator and crystallizer

[0039]

[0040]

[0041] The average particle size of the ammonium chloride solution after the evaporative crystallization process is 0.15 mm. The average crystal particle size after the original forced circulation evaporative crystallization process is 0.10 mm. The new evaporative crystallization method is nearly larger than the old evaporative crystallization method. 0.5 times.

[0042] The unit energy consumption of the device of the continuous evaporation and crystallization process is 0.58kg steam / kg w...

Embodiment 2

[0045] The temperature of the liquid to be crystallized is 30°C, the concentration of ammonium chloride in the liquid to be crystallized is 16.6%, and the feed rate of 172170kg / h enters the evaporation part. The evaporation device is a three-effect evaporation evaporator, and the ammonium chloride mother liquor is fed The three-effect evaporator is preheated by the preheater. The state of materials in the evaporator and crystallizer is shown in Table 2 below:

[0046] Table 2 Feed liquid temperature and ammonium chloride concentration in evaporator and crystallizer

[0047]

[0048] The unit energy consumption of the device of the continuous evaporation and crystallization process is 0.42kg steam / kg water, which is 27.6% lower than that of Example 1.

[0049] The equipment capacity of this continuous evaporation and crystallization process is: 3 people / shift for crystallization operation, covering an area of ​​35m in length and 18m in width.

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Abstract

The invention discloses an evaporative crystallization method of ammonium chloride in potassium nitrate production, which belongs to the technical field of evaporative crystallization of solutions. The evaporative crystallization method comprises a multiple-effect countercurrent falling film evaporation process and a DTB flash crystallization process, i.e. an ammonium chloride mother liquid enters a final-effect evaporator firstly, and then enters a previous-effect evaporator until the mother liquid enters a first-effect evaporator to heat for evaporating, then feed liquor obtained in the first-effect evaporator is pumped into a DTB flash crystallizer to carry out cooling crystallization so as to obtain primary crystal mush and a fine-crystal containing primary clear liquid, the primary clear liquid is pumped into a fine-crystal eliminator to heat and dissolve fine-crystals, and the primary crystal mush is pumped into a thickener to thicken, so that secondary crystal mush and a secondary clear liquid are obtained; and the secondary crystal mush is subjected to centrifugal drying treatment so as to obtain solid ammonium chloride, and the secondary clear liquid enters a settler to carry out settling treatment, so that potassium nitrate mother liquid and a settling liquid are obtained. The method disclosed by the invention is low in process investment operating cost, uniform in crystal size of products, and good in quality.

Description

technical field [0001] The invention relates to the technical field of evaporative crystallization of solutions, in particular to a method for evaporative crystallization of ammonium chloride during the production of potassium nitrate. Background technique [0002] Potassium nitrate is an important inorganic chemical raw material. The production method of potassium nitrate in my country mainly adopts the metathesis conversion method of ammonium nitrate and potassium chloride. This method also generates a by-product ammonium chloride while generating potassium nitrate. Discharging ammonium chloride waste liquid will cause great pollution to the environment, so it is generally necessary to separate the by-product ammonium chloride. Generally speaking, when separating ammonium chloride, it is usually necessary to evaporate, crystallize and centrifuge the ammonium chloride mother liquor A series of steps such as separation. [0003] Most of the existing ammonium chloride mother l...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C01C1/16
Inventor 盖玉存于少华何江莎
Owner HEBEI NUODA CHEM EQUIP
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