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Complex oxide particles and catalyst for purifying exhaust gas using same

A technology of composite oxides and oxides, applied in metal/metal oxide/metal hydroxide catalysts, physical/chemical process catalysts, catalyst activation/preparation, etc., can solve the problem of reduced reduction characteristics and heat resistance of oxygen storage materials And problems such as insufficient oxygen storage capacity and reduced durability

Inactive Publication Date: 2015-08-05
TOYOTA JIDOSHA KK
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

For example, Patent Document 4 describes a catalyst for purifying exhaust gas, which is characterized in that a complex composed of a noble metal and cerium oxide is coated with lanthanum-containing alumina, but it is considered that if the active component of such a catalyst is supported If the aluminum oxide in the layer is replaced by an oxygen storage material, the durability will be reduced, and the NO x Reduced reducing properties
[0008] Therefore, conventional oxygen storage materials are insufficient in heat resistance and oxygen storage capacity, and oxygen storage materials capable of absorbing and releasing oxygen more efficiently are required.

Method used

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  • Complex oxide particles and catalyst for purifying exhaust gas using same
  • Complex oxide particles and catalyst for purifying exhaust gas using same
  • Complex oxide particles and catalyst for purifying exhaust gas using same

Examples

Experimental program
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Effect test

Embodiment 1

[0048] Aluminum nitrate nonahydrate, zirconyl nitrate dihydrate, cerium nitrate hexahydrate, lanthanum nitrate hexahydrate, and yttrium nitrate hexahydrate were added to ion-exchange water and mixed so that the composition shown in Table 1 was obtained. . A raw material solution was obtained by adding and stirring a hydrogen peroxide aqueous solution (hydrogen peroxide solution) in an amount 1.2 times the molar amount of cerium in cerium nitrate. Keep the stock solution above pH 9 and add to the NH 3 Each component was co-precipitated in an aqueous solution (1.2 times or more of the neutralization equivalent to the metal cation), and a complex oxide precursor was obtained. The obtained composite oxide precursor was centrifuged and washed sufficiently, then dried in air at 150°C for 7 hours, and calcined at 330°C for 5 hours. The obtained molded product was pulverized with a pulverizer, and fired at 700° C. for 5 hours in the air to obtain composite oxide particles.

[0049]...

Embodiment 2~6

[0051] Except that the amounts of aluminum nitrate nonahydrate, zirconyl nitrate dihydrate, cerium nitrate hexahydrate, lanthanum nitrate hexahydrate, and yttrium nitrate were mixed so as to have the composition described in Table 1, it was the same as in Example 1. By doing this, composite oxide particles and a catalyst for exhaust gas purification were obtained.

Embodiment 7

[0073] (Preparation of material A)

[0074] After dissolving aluminum nitrate nonahydrate in ion-exchanged water, zirconium oxynitrate dihydrate, cerium nitrate hexahydrate, lanthanum nitrate hexahydrate, and yttrium nitrate hexahydrate were added so as to have the composition shown in Table 3. to mix. A raw material solution was obtained by adding and stirring an aqueous hydrogen peroxide solution in an amount 1.2 times the molar amount of cerium in cerium nitrate. Keep the stock solution above pH 9, and add NH 3 Each component was co-precipitated in an aqueous solution (1.2 times or more of the neutralization equivalent to the metal cation), and a complex oxide precursor was obtained. The obtained composite oxide precursor was centrifuged and washed sufficiently, then dried in air at 150° C. for 7 hours, and calcined at 330° C. for 5 hours. The obtained molded product was pulverized with a pulverizer, and then fired at 700° C. for 5 hours in the air to obtain composite ox...

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Abstract

Provided are: complex oxide particles as a carrier which is capable of imparting high heat resistance and oxygen storage capacity to a catalyst; and a catalyst for purifying automobile exhaust gas. The present invention relates to complex oxide particles which comprise a ceria-zirconia complex oxide, alumina and yttria and at least one type of oxide of an element selected from rare earth elements other than cerium and yttrium and alkaline earth metals, wherein the alumina content with respect to the complex oxide particles is 70 to 89 mass% and the yttria content with respect to the ceria-zirconia complex oxide is 0.01 to 0.22 mol%.

Description

technical field [0001] The present invention relates to a composite oxide particle as a carrier capable of imparting high heat resistance and oxygen storage capacity to a catalyst, and an exhaust gas purification catalyst using the composite oxide particle, particularly an automobile exhaust gas purification catalyst. Background technique [0002] Exhaust gas (exhaust gas) from internal combustion engines of automobiles, etc., contains carbon monoxide (CO), nitrogen oxides (NO x ), unburned hydrocarbons (HC) and other harmful gases. A ceria-zirconia composite oxide having an oxygen storage capacity (OSC: Oxygen Storage Capacity) or the like can be used for exhaust gas purification catalysts (so-called three-way catalysts) that decompose such harmful gases. A substance with oxygen storage capacity (oxygen storage material) controls the air-fuel ratio (A / F) in a small space by absorbing and releasing oxygen, and exerts the effect of suppressing the reduction of the purificati...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01G25/00B01D53/86B01D53/94B01J23/63F01N3/10B01J35/00
CPCF01N3/101B01D2255/2063B01J37/03B01D53/9413B01D2255/2092B01D2255/9022B01D2255/9202B01D2255/1023B01J2523/00B01J37/0244B01D2255/2061B01J35/023B01D53/945B01D2255/407B01J23/10C01G25/02B01J23/002B01D2255/908C01G25/006B01J37/0248B01J23/63B01D2255/1025Y02T10/22C01P2004/64C01P2006/12C01P2006/80Y02A50/20Y02T10/12C01F7/78B01J35/45B01J2523/31B01J2523/36B01J2523/3706B01J2523/3712B01J2523/48B01J2523/822B01J2523/824B01J35/40
Inventor 齐藤良典三浦真秀
Owner TOYOTA JIDOSHA KK