Novel high-temperature-resistant and anti-corrosion ceramic coating and preparation technology

A ceramic coating and preparation technology, applied in the direction of anti-corrosion coatings, polyurea/polyurethane coatings, coatings, etc., can solve the problems of not being able to meet high-temperature wear resistance, not suitable for popularization, and high spraying costs at the same time, and achieve good long-term durability , Strong thermal shock resistance and low spraying cost

Inactive Publication Date: 2015-11-25
中国大唐集团科学技术研究总院有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] All kinds of industrial boilers and combustion furnaces have severe wear and corrosion of condensation walls, but there is no effective way to protect them. A small number of boilers are solved by spraying nickel-based coatings or other metal coatings. effective, but expensive
[0003] Ceramic coating is so far recognized as a stable anti-oxidation, anti-corrosion, and anti-wear material. However, although the high-temperature and anti-corrosion ceramic coatings used at home and abroad have their own advantages, they often lose sight of the other and cannot meet the high temperature and wear resistance at the same time. , corrosion, oxidation and good thermal conductivity, low cost and other requirements
[0004] Although the performance of some high-temperature and anti-corrosion coatings is good, the cost of spraying is too high, so it is not suitable for popularization

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] The high-temperature and corrosion-resistant novel ceramic coating of the present invention comprises 45wt% of nano-ceramic powder containing titanium carbide and silicon nitride, 10wt% of quartz, 10wt% of polyurethane resin, 8wt% of dodecyl alcohol ester, 4.5wt% of calcium carbonate, cobalt Powder 4wt%, purple clay 2wt%, silicon dioxide 1wt%, paraffin 0.5wt%, ethyl acetate 5wt%, n-butanol 5wt%, vermiculite 5wt%.

[0041] The particle size of the nano-ceramic powder containing titanium carbide and silicon nitride is 20 nanometers.

[0042] The preparation process of the high temperature and corrosion resistant novel ceramic paint of the present invention comprises the following steps:

[0043] (1) Add cobalt powder, vermiculite, ethyl acetate and n-butanol to the container, stir the mixture at a high speed and then sand it with a sand mill until the fineness is less than 1um to obtain the mixed slurry;

[0044] (2) add calcium carbonate, purple sand soil, silicon dioxi...

Embodiment 2

[0047] The high-temperature and corrosion-resistant novel ceramic coating of the present invention comprises 48wt% of nano-ceramic powder containing titanium carbide and silicon nitride, 11wt% of quartz, 11wt% of polyurethane resin, 5wt% of dodecyl alcohol ester, 3wt% of calcium carbonate, and cobalt powder 3wt%, purple clay 2wt%, silicon dioxide 1wt%, paraffin 0.5wt%, ethyl acetate 5.5wt%, n-butanol 5wt%, vermiculite 5wt%.

[0048] The particle diameter of the nano-ceramic powder containing titanium carbide and silicon nitride is 28 nanometers.

Embodiment 3

[0050] The high temperature and corrosion resistant novel ceramic coating of the present invention comprises 50wt% of nano-ceramic powder containing titanium carbide and silicon nitride, 10wt% of quartz, 10wt% of polyurethane resin, 8wt% of dodecyl alcohol ester, 3wt% of calcium carbonate, and cobalt powder 3wt%, purple clay 3wt%, silicon dioxide 1wt%, paraffin 1wt%, ethyl acetate 5wt%, n-butanol 5wt%, vermiculite 1wt%.

[0051] The particle diameter of the nano-ceramic powder containing titanium carbide and silicon nitride is 25 nanometers.

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Abstract

The invention aims to provide a novel high-temperature-resistant and anti-corrosion ceramic coating which can resist strong-acid corrosion at the high temperature, has good wear-resisting property and heat conductivity, low spraying cost and long service life and can be firmly attached to walls of related equipment, and a preparation technology. The novel high-temperature-resistant and anti-corrosion ceramic coating comprises, in parts by weight, 45-50 parts of nano ceramic powder, 10-15 parts of powdery quartz, 10-15 parts of polyurethane resin, 5-8 parts of dodecylene alcohol ester, 3-4.5 parts of powdery calcium carbonate, 3-5 parts of cobalt powder, 2-3 parts of powdery purple clay, 1-2 parts of powdery silicon dioxide, 0.5-1 part of paraffin, 5-8 parts of ethyl acetate, 5-8 parts of n-butyl alcohol and 1-5 parts of powdery vermiculite.

Description

technical field [0001] The invention relates to a high-temperature-resistant and corrosion-resistant novel ceramic coating and a preparation process thereof. Background technique [0002] All kinds of industrial boilers and combustion furnaces have severe wear and corrosion of condensation walls, but there is no effective way to protect them. A small number of boilers are solved by spraying nickel-based coatings or other metal coatings. effective, but at a high cost. [0003] Ceramic coating is so far recognized as a stable anti-oxidation, anti-corrosion, and anti-wear material. However, although the high-temperature and anti-corrosion ceramic coatings used at home and abroad have their own advantages, they often lose sight of the other and cannot meet the high temperature and wear resistance at the same time. , corrosion, oxidation and good thermal conductivity, low cost and other requirements. [0004] Although the performance of some high-temperature and anti-corrosion ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09D175/04C09D7/12C09D5/10
Inventor 张新
Owner 中国大唐集团科学技术研究总院有限公司
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