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Steel pickling solution recycling device and process based on Fenton oxidization

A technology for steel acid and pickling liquid, applied in the field of metal surface treatment pickling liquid, can solve the problems of high recovery cost, low recovery efficiency, content, etc., achieve good economic benefits, and realize the effect of recycling.

Active Publication Date: 2016-06-15
ZHEJIANG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Most of these pickling waste liquids are disposed of as pickling sludge in the form of neutralization and precipitation, which not only causes great pressure on the ecological environment and human health, but is also a huge waste of resources
A small number of enterprises use resin exchange and other methods to recycle waste acid in wastewater, but there are still problems such as low recovery efficiency, high recovery cost, and a large amount of heavy metals in pickling sludge, which has not completely solved the problem of pickling solution. Recycling to realize resource utilization of pickling process

Method used

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  • Steel pickling solution recycling device and process based on Fenton oxidization

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Embodiment 1: prepare 1m 3 For pickling solution, turn on the acid circulation pump and the hydrogen peroxide metering pump. After the pickling solution is evenly mixed, put untreated stainless steel into it. Stop the circulation pump, stop the pickling, discharge the pickling solution into the waste pickling tank, filter it through plastic pellets, and pump it to the crystallization tank. Add concentrated sulfuric acid to make the concentration of sulfuric acid reach 20%, turn on the refrigerator to reduce the temperature of the acid solution to 0°C, and the crystallization time is 4 hours. After solid-liquid separation in a centrifuge, about 60kg of metal sulfate crystals are obtained, and the content of nickel is about 2.2%. The pickling solution containing a small amount of metal and high sulfuric acid content is returned to the pickling tank, and the pickling solution is reconfigured in proportion.

Embodiment 2

[0023] Embodiment 2: prepare 1m 3For pickling solution, turn on the acid circulation pump and the hydrogen peroxide metering pump, put the untreated stainless steel after the pickling solution is evenly mixed, after a certain amount of continuous pickling, and turn off the pickling solution after the metal content in the pickling solution reaches 15%. Stop the circulation pump, stop the pickling, discharge the pickling solution into the waste pickling tank, filter it through plastic pellets, and pump it to the crystallization tank. Add concentrated sulfuric acid to make the concentration of sulfuric acid reach 25%, turn on the refrigerator to reduce the temperature of the acid solution to -2°C, and the crystallization time is 3 hours. After solid-liquid separation in a centrifuge, about 120kg of metal sulfate crystals are obtained, and the nickel content is about 3.5%. The pickling solution containing a small amount of metal and high sulfuric acid content is returned to the p...

Embodiment 3

[0024] Embodiment 3: prepare 1m 3 For pickling solution, turn on the acid circulation pump and the hydrogen peroxide metering pump. After the pickling solution is mixed evenly, put untreated stainless steel into it. Stop the circulation pump, stop the pickling, discharge the pickling solution into the waste pickling tank, filter it through plastic pellets, and pump it to the crystallization tank. Add concentrated sulfuric acid to make the concentration of sulfuric acid reach 20%, turn on the refrigerator to reduce the temperature of the acid solution to -4°C, and the crystallization time is 4 hours. After solid-liquid separation in a centrifuge, about 200kg of metal sulfate crystals are obtained, and the nickel content is about 4.5%. The pickling solution containing a small amount of metal and high sulfuric acid content is returned to the pickling tank, and the pickling solution is reconfigured in proportion.

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PUM

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Abstract

The invention discloses a steel pickling solution recycling device and process based on Fenton oxidization. A pickling bath achieves circulation of a pickling solution through a circulating pump and is connected with an acid pickle bath, a plastic microballoon filtering device, a freezing crystallization kettle and a solid-liquid separation device in sequence. The freezing crystallization kettle is connected with a refrigerating machine, and the freezing crystallization kettle or the solid-liquid separation device is connected with the pickling bath through a backflow pipeline. According to the pickling solution, H2SO4 serves as basic acid, a Fenton reagent serves as an oxidizing agent, and HF serves as a penetrating agent. Metal sulfate in waste liquid is separated out by crystallization by increasing the sulfuric acid concentration of the pickling solution and reducing temperature, recycled through a solid-liquid separation technology, and prepared into nickel matte capable of being sold, and free acid in acid pickle circulates and flows back into the pickling bath after being collected. According to the steel pickling solution recycling device and process, no nitric acid is included, a series of environmental problems that yellow fume comes out of an acid pickling workshop, and nitrogen is included in waste water is thoroughly solved, and good economic benefits are achieved through recovery of metal and recycling of waste acid.

Description

technical field [0001] The invention relates to a pickling solution for metal surface treatment, in particular to a steel pickling solution recycling device and a process thereof. Background technique [0002] When steel is made into various plates and profiles by hot rolling, its surface will be covered by O in the air under high temperature conditions. 2 Oxidation produces black and yellow tight oxide layers. Whether it is to improve the appearance and corrosion resistance of steel, or for subsequent processing such as cold rolling, drawing, coating or cladding, it must be pickled. Usually, the mixed acid pickling process is used to remove the oxide scale on the surface, and the acid solution mainly includes HNO 3 , HF, HCl, H 2 SO 4 etc., the concentration range is 5-20%. In order to improve the pickling speed, the acid concentration of the acid solution is usually higher, and it is heated at the same time, and the temperature range is 40-80°C. Metals and metal oxid...

Claims

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Application Information

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IPC IPC(8): C23G1/36
CPCC23G1/36
Inventor 雷乐成杨彬李中坚
Owner ZHEJIANG UNIV
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