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Preparation method of fine metal powder coarsening

A fine powder and coarsening technology, which is applied in the field of metal fine powder coarsening, can solve the problems of increasing consumables and costs, reducing material density, and reducing mechanical strength, so as to reduce die loss, improve fluidity, Mutual friction force weakening effect

Active Publication Date: 2016-10-26
江峰
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Now the ideal way is to coarsen the fine powder to 80μm~150μm. This kind of coarsened powder has the characteristics of large surface energy, easy shrinkage and high density of fine powder during sintering, and it is easy to add other elements. Advantages, while avoiding the problem of mold jamming caused by too fine powder, the more common method to obtain coarser fine powder is: first mix the powder to make the ball particles larger, and add a binder when the powder is mixed. It brings new problems. To eliminate the binder added to the powder (usually called "dewaxing"), some new processes need to be added to eliminate the binder. The purpose of roughening through the binder has the following disadvantages : First, the binder not only increases consumables and costs, but also tends to cause sintering atmosphere problems; second, the binder achieves dewaxing through high temperature or oxidation, which is easy to pollute the environment or the furnace; third, often reduces material sintering Density after sintering, resulting in reduced mechanical strength after sintering

Method used

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  • Preparation method of fine metal powder coarsening
  • Preparation method of fine metal powder coarsening
  • Preparation method of fine metal powder coarsening

Examples

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Embodiment 1

[0019] The process of coarsening the aluminum powder in this embodiment includes four processes of mixing materials, pressing into cakes, crushing and sieving, and the specific process steps are:

[0020] (1) Mixing: 67.5-68.3wt.% high-purity gas atomization (GasAtomization) aluminum powder, 20wt.% silicon carbide (SiC), 7.4wt.% Al50-Cu50 (that is, containing 50wt.% Copper aluminum alloy) alloy powder, 3.6wt.% Al50-Mg50 (that is, aluminum alloy containing 50wt.% magnesium) alloy powder and 0.7-1.5wt.% lubricant are uniformly mixed together to obtain loose fine powder;

[0021] (2) pressing into cake: adopt press and mold to compress the loose fine powder that step (1) makes to obtain powder cake;

[0022] (3) crushing: the powder cake obtained by pressing step (2) is first ground into large particles, and then finely ground and crushed to obtain crushed powder;

[0023] (4) Sieving: Use a sieving machine to sieve the powder particles crushed in step (3) into three groups acco...

Embodiment 2

[0026] In this embodiment, the coarsening process of water atomization (WaterAtomization) ferroalloy powder includes four processes of mixing materials, pressing into cakes, crushing and sieving, and the specific process steps are:

[0027] (1) Mixing: 92.2-96.9wt.% atomized iron alloy powder (containing 0.45-1.80wt.% molybdenum and 0.0-1.8% nickel), 1.0-3.0wt.% copper powder, 1.0-3.0 wt.% nickel powder, 0.5-0.8wt.% graphite powder and 0.6-1.0wt.% lubricant are uniformly mixed together to obtain loose fine powder;

[0028] (2) pressing into cake: adopt press and mold to compress the loose fine powder that step (1) makes to obtain powder cake;

[0029] (3) crushing: the powder cake obtained by pressing step (2) is first ground into large particles, and then finely ground and crushed to obtain crushed powder;

[0030](4) Sieving: use a sieving machine to sieve the powder after step (3) into three groups according to the particle size, the diameter is less than 80 μm, the diamet...

Embodiment 3

[0033] In this embodiment, the coarsening process of water atomized copper powder includes four processes of mixing materials, pressing into cakes, crushing and sieving. The specific process steps are:

[0034] (1) Mixing: uniformly mix not less than 69% of high-purity water atomized copper powder, 30wt.% of tungsten powder particles and no more than 1.0wt.% of lubricant to obtain a loose fine powder;

[0035] (2) pressing into cake: adopt press and mold to compress the loose fine powder that step (1) makes to obtain powder cake;

[0036] (3) crushing: the powder cake obtained by pressing step (2) is first ground into large particles, and then finely ground and crushed to obtain crushed powder;

[0037] (4) Sieving: use a sieving machine to sieve the powder after step (3) into three groups according to the particle size, the diameter is less than 80 μm, the diameter is 80 μm ~ 150 μm, and the diameter is greater than 150 μm. Among them, the particle diameter is 80 μm ~ 150 μm....

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Abstract

The invention belongs to the technical field of pretreatment before metal powder is pressed and formed, and relates to a preparation method of fine metal powder coarsening. The method comprises the steps that firstly, all components of dry powder are uniformly mixed in proportion, so as to obtain loose fine powder, and then the loose fine powder obtained in the previous step is pressed by adopting a press and a mold, so as to obtain pressed powder; then the pressed powder is ground into large particles first, and then fine grinding and smashing are performed, so as to obtain smashed powder particles; and finally, the smashed powder particles are screened by adopting a screening machine according to the particle size. The preparation method has the advantages of simple process and convenience in operation, a middle mold can be filled with the formed powder smoothly, the weight consistency is good, the pressing is facilitated, the loss of the pressing mold can be reduced, the service life of the mold can be prolonged, additionally, the size and precision of a product are increased, the particles are not liable to break and are convenient to transport and store, dust and pollution are reduced, and the preparation method is especially suitable for powder with high surface activity at room temperature.

Description

Technical field: [0001] The invention belongs to the technical field of pretreatment before metal powder pressing and forming, and relates to a preparation method for coarsening metal fine powder. Background technique: [0002] Powder metallurgy is a material-saving, energy-saving, quick-acting, non-polluting, and less-cutting, no-cutting, high-efficiency metal forming process suitable for mass production. It is also an important technology for manufacturing special metal materials. Powder metallurgy can be used in different processes , Consolidate various powdered single-element metals or alloys into near-net shape or final shape parts, and then sinter in a protective atmosphere at a temperature lower than the melting point of the main metal component, through the metallurgical bonding between powder particles, endow Part materials are based on mechanical strength and various physical properties. The consolidation method is mainly press forming. The purpose of forming is to...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F9/04B22F1/00
CPCB22F9/04B22F1/10
Inventor 刘福平王丰元胡彬王华磊韩悦
Owner 江峰
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