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Porous ceramic and manufacturing process thereof

A technology of porous ceramic and low-temperature ceramic glaze powder, applied in the field of ceramic production, can solve problems such as damage to the health of users, scorched chemical substances, large thermal expansion coefficient, etc., and achieves lower defective rate, lower sintering temperature, and strong adsorption function. Effect

Inactive Publication Date: 2017-04-26
李安成
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, electronic cigarettes on the market use glass fiber cotton as the drainage carrier, and due to the needs of the production process, chemical binders containing harmful substances are usually added in the production process of glass fiber cotton, which leads to consumption when used in electronic cigarettes. The user releases harmful substances during use, and there will be a smell of scorched chemical substances when heated, which seriously affects the taste and damages the health of users
At the same time, the atomizing core of the electronic cigarette is a device that needs to be heated repeatedly during the working process. Due to the large thermal expansion coefficient of ordinary ceramic products, it is easy to burst during repeated heating, so the service life is short and there are certain safety hazards.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A kind of porous ceramics, its preparation process is as follows:

[0029] (1) Weigh each raw material in proportion, including 5% silicon carbide, 18% pottery clay, 8% mullite, 9% cordierite, 1% wollastonite, 2% spodumene, 17% low-temperature ceramic glaze powder, Mix 35% bamboo charcoal and 5% sawdust evenly and dry in an oven at 100°C for 20 hours;

[0030] (2) adding the dried raw materials to the drum mill, the weight ratio of the raw materials to the ball stones is 1:1.2, adding 0.5% oleic acid of the raw material mass as a grinding aid, and mixing by ball milling for 8 hours;

[0031] (3) cross 120 mesh sieves, so that the remaining amount of raw materials on the sieve is 0.2%, get the raw materials obtained by sieving for subsequent use;

[0032] (4) Take by weighing 20% ​​paraffin of the total mass of raw materials and put it into a wax bucket, add oleic acid or beeswax with 5% paraffin quality, and heat to 100° C. to form a wax slurry;

[0033] (5) Slowly ad...

Embodiment 2

[0037] A kind of porous ceramics, its preparation process is as follows:

[0038](1) Weigh each raw material in proportion, including 8% silicon carbide, 12% pottery clay, 12% mullite, 15% cordierite, 5% wollastonite, 5% spodumene, 15% low-temperature ceramic glaze powder, Mix 20% bamboo charcoal and 8% sawdust evenly and dry in an oven at 120°C for 15 hours;

[0039] (2) Add the dried raw materials to the drum mill, the weight ratio of the raw materials to the ball stone is 1: 1.5, add 0.5% oleic acid of the raw material mass as a grinding aid, and mix in the ball mill for 12 hours;

[0040] (3) cross 100 mesh sieves, so that the remaining amount of raw materials on the sieve is 0.2%, get the raw materials obtained by sieving for subsequent use;

[0041] (4) Take by weighing 35% of the total mass of raw material paraffin and put it into a wax bucket, add oleic acid or beeswax with 5% of paraffin wax quality, and heat to 120°C to form wax slurry;

[0042] (5) Slowly add the ...

Embodiment 3

[0046] A kind of porous ceramics, its preparation process is as follows:

[0047] (1) Weigh each raw material in proportion, including 8% silicon carbide, 10% clay, 18% mullite, 20% cordierite, 8% wollastonite, 8% spodumene, 8% low-temperature ceramic glaze powder, Mix 10% bamboo charcoal and 10% sawdust evenly and dry in an oven at 150°C for 2 hours;

[0048] (2) adding the dried raw materials to the drum mill, the weight ratio of the raw materials to the ball stones is 1:2.0, adding 0.5% oleic acid of the raw material mass as a grinding aid, and mixing by ball milling for 20 hours;

[0049] (3) cross 100 mesh sieves, so that the remaining amount of raw materials on the sieve is 0.2%, get the raw materials obtained by sieving for subsequent use;

[0050] (4) Take by weighing 60% of the total mass of raw material paraffin and put it into a wax bucket, add oleic acid or beeswax with 5% of paraffin wax quality, and heat to 160°C to form wax slurry;

[0051] (5) Slowly add the ...

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Abstract

The invention discloses porous ceramic with good drainage performance and a manufacturing process. The porous ceramic employs silicon carbide, pottery clay, mullite, and iolite as aggregates; wollastonite and spodumene are used as auxiliary materials, and low temperature ceramic glaze powder is used as a fluxing agent; bamboo charcoal and wood chip are used as pore forming agents; the raw materials are prepared according to a certain proportion, paraffin is used as a binder for preparing a slurry, a hot pressure casting and forming machine is used for preparing green compacts, and one-time wax discharging and sintering are carried out by a kiln in order to obtain finished products. Compared with prior art, the product has the functions of common porous ceramics, such as filtering, heat insulation, noise abatement and the like, and the product is characterized in that the product has liquid drainage, penetration, adsorption and fine filtering and other excellent functions, and at the same time, the product has high temperature resistance, quenching and quick heating resistance, and good thermal conductivity; in addition, the common ceramic raw materials are selected, and the porous ceramic has the advantages of low energy consumption, environmental protection without secondary pollution, low cost, and simple technology, and the ceramic is suitable for large scale production. The porous ceramic has wide applications and extremely good development prospects.

Description

technical field [0001] The invention relates to a porous ceramic and a manufacturing process thereof, in particular to a porous ceramic which can be used as a drainage carrier and a manufacturing process thereof, and belongs to the technical field of ceramic production. Background technique [0002] Porous ceramics are generally a new type of ceramic material that is fired at high temperature by components such as aggregates, binders, and pore-forming agents, and has a large number of pore structures that communicate with each other and the surface of the material. Due to the characteristics of high porosity, good chemical stability, small bulk density, large specific surface area, low thermal conductivity, high temperature resistance, corrosion resistance, high strength and rigidity, porous ceramics can be widely used in metallurgy, chemical industry, environmental protection, etc. field. [0003] At present, the existing porous ceramic products on the market are all made ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B38/06
Inventor 李安成李翀
Owner 李安成
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