Foamed ceramic composite plate based on shale and copper tailings as main materials and production method of foamed ceramic composite plate

A technology of foamed ceramics and a production method, applied in the field of foamed ceramic thermal insulation composite panels for construction, can solve the problems of high price, scarcity of resources, restricting the development of thermal insulation decoration materials, etc. Improve ball milling efficiency and save energy

Inactive Publication Date: 2017-05-24
安徽省隆达建材科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Due to the self-contained roller kiln with no backing plate for sintering, energy saving and material saving, and perlite as a scarce functional mineral material is expensive and resources are scarce. At the same time, bulk solid waste such as tailings and red mud cannot be utilized as resources. These not only restrict the application and development of foamed ceramic composite panels, but also restrict the development of thermal insulation decoration materials and metallurgical industries

Method used

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  • Foamed ceramic composite plate based on shale and copper tailings as main materials and production method of foamed ceramic composite plate

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0060] The mass percentage is divided into: silty shale 58%, copper tailings 25%, bentonite 10%, expanded perlite micropowder 5%, aluminum fluoride 1%, green silicon carbide dust collection micropowder 0.5%, tripolyphosphoric acid 0.5% % of the foamed ceramic base material is weighed, and put into the ball mill for wet ball milling according to the material:water ratio of 1:0.75. After the mud is tested and passed, it is stale and sprayed to make powder. The qualified powder is sent to the airtight silo for stale use; , the mass percentage is divided into: lithium porcelain sand 45%, perlite powder 20%, wollastonite 10%, kaolin 9%, burnt talc 5%, fluorite 1%, minus potassium tripolyphosphate 0.2%, toughening agent 5% and 4.8% coloring materials for toughened ceramic fabrics are weighed and put into the ball mill for wet ball milling according to the material:water ratio -1:0.55. After the mud is tested and passed, it is stale and sprayed to make powder, and the qualified powder...

Embodiment 2

[0062] The mass percentage is divided into: silty shale 30%, copper tailings 38%, zeolite 25%, expanded perlite micropowder 5%, aluminum fluoride 1%, green silicon carbide dust collection micropowder 0.5%, tripolyphosphoric acid 0.5% % of the foamed ceramic base material is weighed, according to the material: water ratio of 1:0.85, put it into the ball mill for wet ball milling, ball milling for 12 hours, the mud fineness is 1.87% (the ratio of sieve to dryness), and the flow rate is 31″ (coating 4 viscosity ), specific gravity 1.46 (pycnometer method), moisture 47% (mass percentage), sieve and stale as required, spray powder, and qualified powder is sent to a closed silo for stale storage; at the same time, the mass percentage is divided into: lithium porcelain 50% sand, 20% perlite micropowder, 5% wollastonite, 9% bentonite, 5% burnt talc, 1% fluorite, 0.2% potassium tripolyphosphate, 5% toughening agent, 4.8% pigment The tough ceramic fabric batch is weighed and put into th...

Embodiment 3

[0064]The mass percentage is divided into: silty shale 30%, copper tailings 38%, zeolite 25%, perlite micropowder 5%, aluminum fluoride 1%, green silicon carbide dust collection micropowder 0.5%, tripolyphosphoric acid 0.5% The foamed ceramic bottom material batch material is weighed, according to the material: water ratio of 1:0.85, put it into the ball mill for wet ball milling, ball milling for 12 hours, the mud fineness is 1.87% (the sieve dry ratio), the flow rate is 31″ (coated with 4 viscometer ), specific gravity 1.46 (pycnometer method), moisture 47% (mass percentage), sieve and stale according to requirements, spray powder, and qualified powder is sent to a closed silo for stale storage; at the same time, the mass percentage is divided into: Lithium porcelain sand 50%, perlite powder 20%, wollastonite 5%, bentonite 9%, calcined talc 5%, fluorite 1%, minus potassium tripolyphosphate 0.2%, toughening agent 5%, pigment 4.8% toughening The ceramic fabric batch material i...

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Abstract

The invention discloses a foamed ceramic composite plate based on shale and copper tailings as main materials and a production method of the foamed ceramic composite plate. The foamed ceramic composite plate comprises a foamed ceramic material, a toughened ceramic material and a decorative glaze material, and the materials are used for producing and molding the composite plate according to the steps of material weighing, ball milling, spray drying, dry-pressing molding, drying, decoration, firing and cold processing; the foamed ceramic composite plate disclosed by the invention is produced by adopting process methods including secondary distributing one-step molding, a composite decorating process, naked foaming firing without a liner plate, and crusting foaming; the product has a low coefficient of thermal conduction, a low volume density, a low rate of water absorption, a high strength, a high hardness and a high-fidelity stone decoration effect; and as a key material of a foamed ceramic composite plate external wall thermal insulation system, the foamed ceramic composite plate disclosed by the invention, together with adhesive mortar, anchoring parts and joint sealing materials, forms an external wall thermal insulation system, so as to meet requirements for integrated thermal insulation and decoration in various environments.

Description

technical field [0001] The invention relates to the field of foamed ceramic thermal insulation composite panels for buildings, in particular to a foamed ceramic composite panel based on shale and copper tailings as main materials and a production method thereof. Background technique [0002] There are two main types of existing foamed ceramic composite board products: one is a foamed ceramic composite board with a glazed decorative protective layer fired at one time, and the other is a foamed ceramic composite board with a decorative panel (ceramic, stone, paint, etc.) ) are connected by adhesives, connectors or self-adhesive. There are also two production methods for the existing decorative foamed ceramic composite panels: one is the sintering method using roller kilns, tunnel kilns, pusher kilns, and shuttle kilns with refractory backing plates; the other is using pearl kilns. Bare sintering in a roller kiln without a backing plate that has the characteristics of the rock...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B33/13C04B33/132C04B38/02C04B33/34
CPCC04B33/13C04B33/132C04B33/34C04B38/02C04B2235/3206C04B2235/3208C04B2235/3217C04B2235/3229C04B2235/3244C04B2235/3454C04B2235/3463C04B2235/445C04B2235/656C04B2235/77C04B2235/96C04B2235/9607C04B38/0067Y02P40/60
Inventor 田建军蒋灿辉韩复兴
Owner 安徽省隆达建材科技有限公司
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