Purification and separation method of syngas by full temperature range-pressure swing adsorption (FTrPSA)

A synthesis gas purification and pressure swing adsorption technology, applied in hydrogen/syngas production, chemical instruments and methods, using solid contact hydrogen separation, etc., can solve the problem of increased energy consumption, low purity and yield, and expensive membrane materials, etc. problems, to achieve the effect of reducing load and energy consumption, and long service life

Active Publication Date: 2017-10-24
SICHUAN TECHAIRS
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  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Cryogenics consumes a lot of energy due to the need for further low-temperature rectification, but the yield and purity are relatively high; the membrane separation process is simple, occupies a small area, and has a high yield, but cannot obtain qualified H2 or CO with high purity
In addition, the investment of membrane separation method is high, the membrane material is expensive, and it needs to be imported and complicated pretreatment to prevent the membrane from being polluted or swollen; Pioneer's patented and proprietary technology for H2 / CO separation by selectively adsorbing CO with loaded active components
Although the PSA method has low energy consumption and simple process, its purity and yield are relatively low, and the purity and yield are greatly affected by the newly introduced large amount of N2 impurities and the original methane, hydrocarbons and other impurities in the purified synthesis gas. , especially a large amount of N2 enters the H2 / CO separation system, which greatly increases the operating load, investment and cost of the PSA process. The purity and yield of H2 products and CO products cannot be increased at the same time. Generally, when the purity of H2 is 99.9%, The yield is only 80~90%, while the purity of CO is only 98%, the yield is lower than 85%
In addition, the PSA method of Peking University Pioneer operates at a temperature range of 60-80°C. It needs to wash and purify low-temperature methanol to obtain syngas at a temperature of -75--34°C and heat it, which greatly increases energy consumption. This is a low temperature The absorption method of methanol washing and pressure swing adsorption (PSA) are too independent to form an organic whole.

Method used

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  • Purification and separation method of syngas by full temperature range-pressure swing adsorption (FTrPSA)
  • Purification and separation method of syngas by full temperature range-pressure swing adsorption (FTrPSA)

Examples

Experimental program
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Effect test

Embodiment 1

[0043] Such as figure 1 As shown, a synthesis gas purification and separation method using full-temperature pressure swing adsorption, the following operations are performed in sequence:

[0044] (1) Initial purification:

[0045] The crude synthesis gas produced from coal gasification or natural gas or coke oven gas, with a temperature of 400~1,600℃ and a pressure of 0.01~7.0MPa, enters the preliminary purification process consisting of chilling, water washing mixer, cyclone separator and washing tower. The temperature of the crude synthesis gas produced by gasification is reduced from 400-1600°C to 50-150°C, and the ash, gray water, black water, and some high-hydrocarbon organic matter and oil residue in the crude synthesis gas are removed. Dust content ≤ 1mg / m3, hydrocarbon organic matter ≤ 100~300ppm.

[0046] (2) Medium temperature pressure swing adsorption concentration process:

[0047] Alternate cycle operation is carried out in the medium temperature pressure swing...

Embodiment 2

[0062] Such as figure 2As shown, a synthesis gas purification and separation method using full-temperature pressure swing adsorption, the following operations are performed in sequence: the temperature of the high-temperature crude synthesis gas after preliminary purification is 50-70 ° C, the pressure is 1.2-2.0 MPa, and the dust After the removal of dust, gray water, oil and high hydrocarbon impurities, enter the medium temperature pressure swing adsorption concentration process under the same operating conditions for adsorption and concentration to remove acidic components and hydrocarbon impurities. At this time, the intermediate gas flows out from the top of the adsorption tower, and the acidic components and hydrocarbon impurities contained in it are reduced to less than 0.1~1%, and the intermediate gas is subjected to the next refining treatment; desorption and regeneration obtain the concentration of acidic components and hydrocarbon impurities About 15~25% concentrat...

Embodiment 3

[0064] Such as figure 1 As shown, a synthesis gas purification and separation method using full-temperature pressure swing adsorption, the following operations are performed in sequence: the temperature of the high-temperature crude synthesis gas after preliminary purification is 120-150 ° C, the pressure is 0.03-0.6 MPa, and the dust After the removal of dust, gray water, oil and high hydrocarbon impurities, enter the medium temperature pressure swing adsorption concentration process under the same operating conditions for adsorption and concentration to remove acidic components and hydrocarbon impurities. The medium temperature pressure swing adsorption concentration process is operated by 6 towers in parallel and alternately, one tower is in the adsorption stage, and the other 5 towers are in the desorption regeneration stage. At this time, the intermediate gas flows out from the top of the adsorption tower, and the acidic components and hydrocarbons contained in it are Aft...

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PUM

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Abstract

The invention discloses a purification and separation method of a syngas by FTrPSA, and relates to the technical field of H2 production, CO production and purification and separation for a PSA gas. Compared with the prior art, the purification and separation method of the syngas by FTrPSA disclosed by the invention separates coarse removal and refined removal of impurities of acidic components and the like in the syngas purification process, an intermediate gas is refined by the syngas and subjected to an intermediate temperature PSA separation process to obtain a qualified syngas product or H2 and CO products, the operating temperature and operating pressure are the same as those of an intermediate temperature PSA concentration process, so that the load and energy consumption of the syngas in the refining and intermediate temperature PSA separation are reduced, the integration degree of purification and separation process and the purity of the produces are improved, furthermore, a concentrated gas is subjected to a membrane separation process to obtain further recycled syngas and remove the acidic components, so that the load of the membrane separation process is reduced and the yield of the products is improved.

Description

technical field [0001] The invention belongs to the field of synthesis gas purification and separation, and more specifically relates to a synthesis gas purification and separation method using full temperature range pressure swing adsorption. Background technique [0002] Synthesis gas is a mixed gas with hydrogen (H2) and carbon monoxide (CO) as the main components. It is mainly used to produce synthetic ammonia, methanol, dimethyl ether, ethylene glycol, natural gas, acetic acid (anhydride), butanol, and synthetic oil. , fuel gases, and methanol-based chemicals, synthetic olefins, and materials. Synthesis gas is the basic raw material of C1 chemical industry. [0003] Syngas is mainly obtained through the gasification of fossil raw materials, such as coal, natural gas and oil. In my country, coal resources are relatively abundant, and coal gasification to produce syngas is the main industrialization route, which is the process of converting carbon (C) and hydrogen (H)...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01B3/56
CPCC01B3/56C01B2203/0405C01B2203/043C01B2203/0475C01B2203/048C01B2203/0485
Inventor 刘开莉陈运钟雨明蔡跃明
Owner SICHUAN TECHAIRS
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