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A method for preparing tubular target material

A target and tubular technology, applied in the field of solar energy application materials, can solve the problems of blockage of powder feeding system, high production cost and low yield of alloy powder, etc.

Active Publication Date: 2019-12-20
DONGJUN NEW ENERGY CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

CN102286724A discloses a technology for manufacturing CIG (copper indium gallium) targets by vacuum melting and casting; CN201310172489.6 provides a method for preparing CIG targets by low-pressure plasma spraying under vacuum or protective atmosphere, but due to the need to It is carried out in a vacuum chamber or a protective atmosphere, the equipment is expensive, the process is complicated, and the particle size of the spraying powder is required to be 2200-2600 mesh. The powder is very fine and difficult to prepare, resulting in high production costs.
However, since the melting point of indium is 156°C and the melting point of gallium is 29°C, the melting point is very low. In the powder alloy phase, there are mainly copper-gallium intermetallic compound and indium-based alloy phase, and because the melting point of indium is very low, resulting in The alloy powder prepared by the method has serious agglomeration and adhesion phenomena during the cooling process and at room temperature, and a large number of small satellite spheroids adhere to the surface of the particles, which not only makes the yield of the alloy powder too low, but also leads to poor fluidity of the alloy powder, which is difficult to meet The production process requires the production of high-performance targets, and poor powder feeding during subsequent use often leads to blockage of the thermal spraying powder feeding system
In the same way, the above-mentioned problems also exist for the preparation of other alloy powders with a very wide solid-liquid coexistence temperature range and one of the metals has a very low melting point.

Method used

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  • A method for preparing tubular target material
  • A method for preparing tubular target material
  • A method for preparing tubular target material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0057] (1) Preparation of copper indium gallium alloy powder for transition layer

[0058] 1) Weigh 50kg of elemental indium, 30kg of elemental copper and 20kg of elemental gallium respectively, that is, the atomic ratio of copper / (indium+gallium) is 0.65, the atomic ratio of indium / (indium+gallium) is 0.60, and the atomic ratio of gallium / (indium+gallium) The atomic ratio is 0.40 to make the alloy powder for the transition layer.

[0059] 2) Smelting and atomization powder making are carried out in the gas atomization powder making machine. Wherein the gas atomization powder making machine includes a main body, in which a vacuum melting chamber and an atomizing chamber are sequentially arranged from top to bottom, and the two chambers are connected by a tundish with a metal liquid guide pipe. The vacuum melting chamber is equipped with a melting device and a heating device, the heating device heats the melting device, the melting device has a liquid outlet, and the liquid ou...

Embodiment 2

[0074] The difference between this embodiment and embodiment 1 is only:

[0075] Pass demineralized water with a temperature of 15-25°C into the hollow backing pipe, and the temperature of the demineralized water when it leaves the backing pipe is 30-40°C. At the same time, nitrogen is blown to the surface of the backing pipe to cool, and the flow rate of nitrogen is 100m 3 / h;

[0076] The process of plasma spraying the transition layer is as follows: the plasma gas is argon, the flow rate is 60L / min, the voltage is 40V, the current is 450A, the powder feeding rate is 60 g / min, the thickness of the copper indium gallium transition layer is 250 μm; the plasma spraying target layer The parameters are voltage 55V, current 600A, spraying distance 150mm, flow rate of plasma gas argon 140L / min, powder feeding rate of copper indium gallium alloy powder 200g / min, thickness of copper indium gallium alloy target layer is 3mm.

[0077] The prepared copper indium gallium tubular target...

Embodiment 3

[0079] The difference between this embodiment and embodiment 1 is only:

[0080] Only use cooling water for cooling, without nitrogen cooling and protection, specifically: pass softened water with a temperature of 15-25°C into the hollow backing pipe, and the temperature of the softened water when it leaves the backing pipe is 35-40°C;

[0081] The plasma gas for plasma spraying the transition layer is argon, the flow rate is 120L / min, the powder feeding rate is 100 g / min, and the thickness of the copper indium gallium transition layer is 200 μm;

[0082] The voltage of the transition layer plasma spraying target layer is 50V, the current is 550A, the spraying distance is 130mm, the powder feeding rate is 90g / min, the flow rate of plasma gas argon is 100L / min, and the thickness of the copper indium gallium target layer is 5mm.

[0083] The prepared copper indium gallium tubular target has an oxygen content of 2600ppm.

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Abstract

A method for preparing a tubular target material, the method comprises: selecting a stainless steel backing tube that has been cleaned and roughened; preparing (copper indium gallium) alloy powder by vacuum air atomization in an oxygen-containing atmosphere; In the atmosphere, a transition layer is sprayed on the backing tube by methods such as plasma spraying or cold spraying to obtain a stainless steel backing tube comprising a transition layer; in an atmospheric atmosphere, a plasma spraying method is used to coat the transition layer. The surface is sprayed with a target layer. The method of the present application prepares the tubular target material in the atmospheric atmosphere, which reduces the production cost, simplifies the production process, and the prepared tubular target material has lower oxygen content and better performance.

Description

technical field [0001] This application relates to but not limited to the field of solar energy application materials, in particular to but not limited to a method for preparing a tubular target. Background technique [0002] Target preparation technologies mainly include smelting casting method, low temperature aerodynamic spraying and atmosphere protection plasma spraying, etc. CN102286724A discloses a technology for manufacturing CIG (copper indium gallium) targets by vacuum smelting and casting; CN201310172489.6 provides a method for preparing CIG targets by low-pressure plasma spraying under vacuum or protective atmosphere, but due to the need to It is carried out in a vacuum chamber or a protective atmosphere, the equipment is expensive, the process is complicated, and the particle size of the spraying powder is required to be 2200-2600 mesh. The powder is very fine and difficult to prepare, resulting in high production costs. CN201310221657.6 provides a layer-by-laye...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C14/34C23C4/08C23C4/134C23C4/131C23C4/129C23C28/02C23C24/04B22F9/08B22F1/05B22F1/06
CPCC23C4/06C23C14/3414C23C28/021B22F2009/0824C23C4/123C23C4/134B22F5/10B22F7/06B22F7/064B22F7/08B22F9/08C22C1/0483C22C9/00B22F2201/03B22F2201/10B22F2998/10B22F2999/00C22C28/00C22C30/02B22F1/06B22F1/05B22F9/026B22F3/115B22F1/105
Inventor 曾玉林万捷徐晓华
Owner DONGJUN NEW ENERGY CO LTD