Method for preparing silicon carbide nanometer crystal whiskers from crystalline silicon cutting waste mortar

A technology of crystalline silicon cutting and nano-whiskers, which is applied in chemical instruments and methods, nanotechnology for materials and surface science, nanotechnology, etc., can solve the problems of low preparation efficiency, high cost, complicated process, etc., and achieve the goal of preparation The effect of long time, low cost and simple process

Active Publication Date: 2018-01-16
HAINAN UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Traditional silicon carbide whiskers are mainly prepared by carbothermal reduction method, electrospinning method, reaction method of silicon-containing compound and carbon nanotube, direct reaction method of silicon carbon, sublimation recrystallization method of silicon carbide, chemical vapor deposition method, organic silicon compound Thermal decomposition method, silicon and hydrocarbon reaction method, etc., these methods have their own characteristics, but all have defects such as complicated process, low preparation efficiency, and high cost.

Method used

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  • Method for preparing silicon carbide nanometer crystal whiskers from crystalline silicon cutting waste mortar
  • Method for preparing silicon carbide nanometer crystal whiskers from crystalline silicon cutting waste mortar
  • Method for preparing silicon carbide nanometer crystal whiskers from crystalline silicon cutting waste mortar

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Effect test

Embodiment 1

[0039] Weigh 60g sample of cutting waste mortar, crystal silicon cutting waste mortar is a by-product obtained during the cutting process of solar grade crystal silicon, mainly including silicon, silicon carbide, polyethylene glycol, water and iron. Among them, silicon is the loss during the cutting process of silicon ingots, silicon carbide is the abrasive, polyethylene glycol and water are used as the cutting fluid, and iron is the loss of the cutting wire. In terms of mass percentage, the raw materials in this example consist of 15-35wt% silicon, 30-60wt% silicon carbide, 10-60wt% polyethylene glycol, 5-10wt% water and 1-5wt% iron; Fully grind in a mortar for one hour, take 50g of ground waste and put it in a 1000ml beaker, add 500ml of absolute ethanol according to the mass ratio of 1:10, stir with a glass rod for 5 minutes, then magnetically stir for 40min. After the stirring is completed, the mixture is filtered, and the filter cake is taken and placed in a drying oven a...

Embodiment 2

[0049] Weigh 80g of cutting waste mortar sample (silicon 15-35wt%, silicon carbide 30-60wt%, polyethylene glycol 10-60wt%, water 5-10wt% and iron 1-5wt%) and place it in a mortar for full grinding For one hour, take 70g of ground waste and place it in a 1000ml beaker, add 700ml of absolute ethanol at a mass ratio of about 1:10, stir with a glass rod for 5 minutes, and then magnetically stir for 40 minutes. After the stirring is completed, the mixture is filtered, and the filter cake is taken and placed in a drying oven at 80° C. for drying for 3 hours, followed by grinding for 1 hour. Get the purified raw material m 1 = 62.78g. Alkali washing shows that the silicon content of the raw material powder is 47%.

[0050] Coir fiber is ultrasonically cleaned and dried. According to the Si content of the raw material powder and the carbonization rate of the sisal fiber, the raw material ratio is calculated and weighed. In this experiment, the weight ratio of raw material powder a...

Embodiment 3

[0053] Weigh 70g of the cutting waste mortar sample (silicon 15-35wt%, silicon carbide 30-60wt%, polyethylene glycol 10-60wt%, water 5-10wt%, and iron 1-5wt%) and place it in a mortar for full grinding For one hour, take 60g of ground waste and place it in a 1000ml beaker, add 600ml of absolute ethanol at a mass ratio of about 1:10, stir with a glass rod for 5 minutes, then magnetically stir for 40 minutes. After the stirring is completed, the mixture is filtered, and the filter cake is taken and placed in a drying oven at 80° C. for drying for 3 hours, followed by grinding for 1 hour. Get the purified raw material m 1 = 54.57 g. Alkali washing shows that the silicon content of the raw material powder is 44%.

[0054] The pineapple leaf plant fibers were ultrasonically cleaned and dried.

[0055] According to the Si content of the raw material powder and the carbonization rate of the pineapple leaf fiber, the raw material ratio is calculated and the ingredients are weighed....

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Abstract

The invention discloses a method for preparing silicon carbide nanometer crystal whiskers from crystalline silicon cutting waste mortar. The method comprises: mixing crystalline silicon cutting wastemortar with an organic solvent and performing stirring, and performing filtration to obtain a solid waste material; drying the solid waste material and performing grinding to obtain raw material powder; cleaning plant fibers through an ultrasonic method and drying the obtained plant fibers; and putting raw material powder and treated plant fibers in a discharge plasma system, controlling the temperature at 1100-1600 DEG C, controlling the pressure of inert gas to be 100-800 Pa, and carrying out a reaction for 10-40 min to obtain silicon carbide nanometer crystal whiskers and silicon carbide abrasive. A complex technical process of extracting silicon and silicon carbide separately in a conventional crystalline silicon cutting waste mortar cycling method is simplified, and crystalline silicon cutting waste mortar can be directly made into silicon carbide nanometer crystal whiskers. According to the method, silicon carbide nanometer crystal whiskers and silicon carbide abrasive can be obtained at the same time.

Description

technical field [0001] The invention relates to silicon carbide nano-whiskers, in particular to a method for preparing silicon carbide nano-whiskers from crystalline silicon cutting waste mortar, and belongs to the technical field of inorganic ceramic materials. Background technique [0002] In the past two decades, the photovoltaic industry has developed rapidly. According to industry statistics, China's silicon wafer production capacity has ranked first in the world since 2008. In 2010, the total domestic silicon wafer production capacity was nearly 14GW, accounting for more than 50% of the global total production capacity. Although solar cells are non-polluting, a large amount of solid and liquid waste is generated during the process of cutting silicon ingots into silicon wafers by multi-wire cutting. Wire cutting is currently the main method of silicon wafer cutting in the world, and its process depends on the combined use of crystal silicon cutting fluid (also known as...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C30B1/10C30B29/36C30B29/62B82Y40/00B82Y30/00
Inventor 向道平曹月
Owner HAINAN UNIVERSITY
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