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Preparation method of capsule for moulding vulcanization of synchronous belt

A synchronous belt and capsule technology, applied in the field of transmission, can solve the problems of poor adhesion between Teflon layer and rubber layer, short service life, poor mechanical properties, etc., so as to improve the mechanical properties and wear resistance, and improve the service life. , good adhesion effect

Active Publication Date: 2018-01-19
NINGBO FULONG SYNCHRONOUS BELT
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In the prior art, Teflon-coated capsule tooling is mainly used, which has good temperature resistance and aging resistance, but the adhesion between the Teflon layer and the rubber layer is poor, the wear resistance is poor, and the mechanical properties are poor. resulting in a short service life

Method used

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  • Preparation method of capsule for moulding vulcanization of synchronous belt
  • Preparation method of capsule for moulding vulcanization of synchronous belt

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preparation example Construction

[0019] The invention provides a method for preparing a capsule for synchronous belt molding and vulcanization, comprising the following steps: coating an adhesive on the surface of a hollow cylindrical rubber preform to form an adhesive layer; treating the surface of modified polytetrafluoroethylene, Then cover the surface of the bonding layer to form a capsule for synchronous belt molding and vulcanization. The modified polytetrafluoroethylene is prepared by cold-pressing sintering method of polytetrafluoroethylene powder, reinforced graphene and reinforced carbon nanotubes. The capsule frock for forming and vulcanizing the synchronous belt prepared by the invention is composed of a rubber layer, an adhesive layer and a modified polytetrafluoroethylene layer.

[0020] As a preferred solution, the hollow cylindrical rubber preform is prepared according to the following method: rubber is placed in a hollow cylindrical mold for prefabrication to obtain a hollow cylindrical rubber...

Embodiment 1

[0038] The preparation method of enhanced graphene is as follows:

[0039] (1) After graphene and N-methylpyrrolidone are mixed and prepared into a suspension with a mass fraction of 40%, ultrasonication is performed for 0.5h under the condition of 300W power;

[0040] (2) Add silane coupling agent KH-550 to the suspension, stir and heat up to 60°C under 1000r / min and react for 24h, wherein the addition of KH-550 accounts for 30% of the graphene mass;

[0041] (3) After stopping the reaction, centrifugally filter, put the filter cake in a drying oven and dry at 60° C. for 24 hours to obtain the auxiliary agent, which is set aside.

[0042] The preparation method of enhanced carbon nanotubes is as follows:

[0043] (1) After mixing carbon nanotubes and ethanol to prepare a suspension with a mass fraction of 30%, ultrasonication was performed for 8 hours under the condition of 200W power;

[0044] (2) Add silane coupling agent KH-560 to the suspension, and react at 1000r / min r...

Embodiment 2

[0055] The preparation method of enhanced graphene is as follows:

[0056] (1) After graphene and N-methylpyrrolidone are mixed and prepared into a suspension with a mass fraction of 60%, ultrasonication is performed for 6 hours under the condition of 300W power;

[0057] (2) Add silane coupling agent KH-550 to the suspension, stir and heat up to 150°C under 2500r / min and react for 8h, wherein the addition of KH-550 accounts for 60% of the graphene mass;

[0058] (3) After stopping the reaction, centrifugally filter, put the filter cake in a drying oven and dry at 80° C. for 12 hours to obtain the auxiliary agent, which is set aside.

[0059] The preparation method of enhanced carbon nanotubes is as follows:

[0060] (1) After mixing the carbon nanotubes and ethanol to prepare a suspension with a mass fraction of 30%, ultrasonicate it for 8 hours under the condition of 300W power;

[0061] (2) Add silane coupling agent KH-560 to the suspension, react at 2000r / min room temper...

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Abstract

The invention provides a preparation method of a capsule for moulding vulcanization of a synchronous belt. The capsule is composed of a rubber layer, a bonding layer and a modified polytetrafluoroethylene layer. By filling a polytetrafluoroethylene system with enhanced graphene and enhanced carbon nanotubes, interfacial strength of a carbon nanomaterial and a polymer is raised. On the other hand,enhanced graphene and enhanced carbon nanotubes have a synergistic effect and are added into the polytetrafluoroethylene system to form a stress concentration point. Thus, crack growth of a matrix ishindered and passivated, and mechanical properties and wear resistance of the material are enhanced. Through the synergistic effect between the enhanced graphene and enhanced carbon nanotubes and polytetrafluoroethylene, mechanical properties and wear resistance of the capsule tooling for moulding vulcanization of a synchronous belt are further enhanced, and then service life of the capsule tooling is prolonged. Therefore, the prepared capsule for moulding vulcanization of a synchronous belt has characteristics of long service life, low abrasion, ageing resistance, high temperature resistance,good cohesiveness and good mechanical properties.

Description

technical field [0001] The invention relates to the technical field of transmission, in particular to a method for preparing a capsule for synchronous belt molding and vulcanization. Background technique [0002] Belt drive is a form of mechanical transmission that transmits the power generated by the rotation of a motor or an engine between two or more pulleys to mechanical equipment through a conveyor belt, and is used in various fields. Capsule tooling is essential in the manufacturing process of the conveyor belt, and the quality of the capsule tooling directly affects the quality of the conveyor belt. [0003] Ordinary capsules undergo hundreds of times of high-temperature and high-pressure vulcanization during use, repeated contact with various unvulcanized rubbers, or long-term exposure to the air, and irregular cracks will appear, which greatly reduce the expansion and contraction properties of the capsule. , eventually aging and scrapped. [0004] In the prior art...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L27/18C08K9/00C08K9/06C08K3/04C08K7/24B29D29/06B32B25/00B32B7/10B32B27/30
Inventor 邓樱沈光辉周云沈卫红潘海瑞
Owner NINGBO FULONG SYNCHRONOUS BELT