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Method and system for improving hard alloy performance of shield cutter

A technology of cemented carbide and shield cutting tools, applied in the field of alloys, can solve problems such as reduced hardness and wear resistance, insufficient density, and tool fracture, and achieve excellent thermal conductivity, improved fracture toughness, and improved thermal conductivity.

Inactive Publication Date: 2018-04-03
STATE KEY LAB OF SHIELD & TUNNELING TECH +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] The modification of cemented carbide in the prior art only improves the mechanical properties of cemented carbide through various technological means, while ignoring the specific conditions used. For shield cutting tools, the improvement of mechanical properties of strength and toughness is a key factor. On the one hand, the improvement of heat conduction and heat dissipation is a point that needs to be emphasized. When the temperature rises, the mechanical properties such as mechanical strength and hardness will drop sharply. However, many existing technologies are purely based on mechanical properties.
[0008] At the same time, the existing shield cutting tools are generally completed by hot pressing and sintering, and there will be a large number of defects. In the process of use, the defects will become the source of cracks. In the process of repeated use, the cyclic stress can easily cause it to crack, resulting in The fracture of the same casting is not enough, so that the hardness and wear resistance are reduced

Method used

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  • Method and system for improving hard alloy performance of shield cutter
  • Method and system for improving hard alloy performance of shield cutter
  • Method and system for improving hard alloy performance of shield cutter

Examples

Experimental program
Comparison scheme
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Embodiment example 1

[0053] The preparation method of this graphene-doped cemented carbide of embodiment case 1 is:

[0054] Weigh a certain mass of WC, Co powder, Co powder content accounts for 6wt% of the alloy raw material, ultrasonically disperse 1% graphene relative to the weight percentage of Co in ethanol for 30 minutes, then use the ethanol suspension of the graphene as The ball milling medium is mixed with WC and Co powder, milled in a planetary ball mill at 120 rpm for 4 hours, then dried in vacuum, and then sintered into SPS at a temperature of 1200 degrees Celsius and an axial pressure of 80 MPa. The furnace is cooled to obtain a graphene-doped cemented carbide. Its performance is shown in Table 1.

Embodiment example 2

[0055] Embodiment 2 The difference between this embodiment and Embodiment 1 is that the amount of graphene added is 1.5wt% of the amount of Co, and its properties are shown in Table 1.

Embodiment example 3

[0056] Embodiment 3 The difference between this embodiment and Embodiment 1 is that the amount of graphene added is 2wt% of the amount of Co, and its properties are shown in Table 1.

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PUM

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Abstract

The invention belongs to the technical field of alloys, and discloses a method and a system for improving the hard alloy performance of a shield cutter. The method comprises the following steps: aftergraphene is uniformly dispersed in an organic solvent in advance to form dispersion liquid, the graphene is mixed with coarse grain WC powder and CO powder, and then hard alloy of the shield cutter is prepared through the ball milling, drying and sintering process in sequence. The graphene is subjected to ultrasonic vibration dispersion in the organic solvent and is subjected to long-time ball milling with hard alloy raw material powder, so that a good mixing effect can be achieved, and thus the structure is uniform in the subsequent sintering process, and sintering defects are reduced. The excellent heat conduction performance and comprehensive mechanical properties of the grapheme are utilized, so that the heat conduction property of the hard alloy is enhanced and the mechanical property of the hard alloy is enhanced.

Description

technical field [0001] The invention belongs to the field of alloy technology, and in particular relates to a method and a system for improving the performance of hard alloy of a shield cutting tool. Background technique [0002] Cemented carbide is a composite material composed of carbides (WC, TiC) of metals with high hardness and high melting point, and cobalt (Co), nickel (Ni) or molybdenum (Mo) as the binder phase. Cemented carbide has a unique combination of properties, namely good wear resistance, high hardness, high compressive strength, high modulus of elasticity, strong impact resistance, high corrosion resistance, dimensional stability, etc. Shield cutter heads are generally made of coarse-grained WC-Co cemented carbide. [0003] The research on the failure mechanism of the shield cutter and the temperature of the cutter shows that the main failure forms of the cutter during the construction of the shield are fracture and wear, and both failure phenomena are clos...

Claims

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Application Information

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IPC IPC(8): B22F9/24C22C1/05C22C29/08
CPCB22F9/24C22C1/051C22C29/067C22C29/08
Inventor 孙振川肖文凯罗序军宋睿琨王晗
Owner STATE KEY LAB OF SHIELD & TUNNELING TECH
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