Hot-pressing filtration and dehydration process of filtrated mud in cane sugar factory

A filter dehydration, cane sugar technology, applied in water/sludge/sewage treatment, dehydration/drying/thickened sludge treatment, sludge treatment, etc., can solve the problem of high water content in filter mud and inconvenient transportation, storage and use , not accepted by farmers and other issues, to achieve the effect of increasing sugar yield, stable and reliable dehydration effect, and reducing transportation costs

Inactive Publication Date: 2018-05-25
南宁市赛尔制糖科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At the same time, due to the high moisture content of filter mud, it is not convenient for transportation, storage and use. In recent years, it has become less and less accepted by farmers, thus becoming a burden on the environment.
[0003] In fact, filter mud can be used to produce bio-fertilizers, animal feed and other comprehensive utilization products. However, dehydration and drying is the bottleneck restricting the comprehensive utilization of filter mud. Therefore, it is urgent to develop a deep dehydration technology to promote the comprehensive utilization of filter mud. use process

Method used

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  • Hot-pressing filtration and dehydration process of filtrated mud in cane sugar factory
  • Hot-pressing filtration and dehydration process of filtrated mud in cane sugar factory

Examples

Experimental program
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Effect test

Embodiment 1

[0020] see figure 1 , a hot press dehydration process for filter sludge in sugarcane sugar factories. The specific technical plan is: use hot water above 70°C (condensed water produced by heating, evaporating or boiling sugar in the sugar production process can be used) and sugar factory The filter mud discharged from the vacuum suction filter is mixed and diluted into pumpable mud; the obtained mud is pumped into the diaphragm filter press for filtration, the filtrate is discharged into the filter water tank, and filtered until no filtrate flows out continuously, and the filter cake is obtained after the filtration is completed; Compressed air enters the membrane filter press to dehydrate the filter cake under pressure; the squeezed filtrate is discharged into the filter water tank, and is filtered until no filtrate flows out, and the mud is discharged to complete dehydration. The filtrate collected by the filter water tank is pumped to the vacuum suction filter of the sugar ...

Embodiment 2

[0022] see figure 2 , a hot press dehydration process for sugarcane sugar factory filter mud, the specific technical scheme is: the filter mud discharged from the vacuum suction filter of the sugar factory uses the washing water in the washing water tank (when starting up, there is no washing water, other hot water in the sugar factory can be used ) to mix and dilute into a pumpable slurry, and use the exhaust steam discharged from the steam turbine in the sugar factory to feed the slurry and heat it to 70-100°C; the resulting slurry is pumped into a diaphragm filter press for filtration, and the filtrate is discharged into the filter water tank, and filtered until there is no filtrate After continuous outflow, the filter cake is obtained after the filtration is completed; then, the filter cake in the membrane filter press is washed with hot water above 80°C (the second-effect condensate discharged from the second-effect evaporation drum), and the washing water is discharged ...

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Abstract

The invention provides a hot-pressing filtration and dehydration process of filtrated mud in a cane sugar factory and belongs to the technical field of sludge dehydration. The hot-pressing filtrationand dehydration process is characterzed in that the filtrated mud discharged by a vacuum suction filter in the sugar factory is diluted into slurry capable of being pumped by using water, the slurry is treated to reach a certain temperature, and then, pressure filtration equipment capable of performing re-extrusion on filter cakes is utilized for performing positive pressure filtration of the slurry and hot-pressing dehydration of the filter cakes, thereby realizing deep dehydration of the filtrated mud. The filtrate produced in the dehydration process can be recycled, thereby saving water forproduction; and after the slurry is filtered, the filter cakes can be washed by using hot water with a certain temperature, and then, hot-pressing dehydration is performed, thereby reducing sugar loss and promoting sugar recovery. The hot-pressing filtration and dehydration technology provided by the invention is energy-saving and reliable; and by adopting the dehydration technology provided by the invention, the moisture content of the delivered filtrated mud is greatly reduced, the content of sugar carried away by the filtrated mud is reduced, the sugar yield of the sugar factory is enhanced, the comprehensive utilization quality of the filtrated mud is improved, and the transport cost is reduced, thereby bringing obvious economic benefits for the sugar factory.

Description

technical field [0001] The invention relates to a sludge dehydration process, in particular to a hot-press filtration dehydration process for filter mud in a sugarcane sugar factory. Background technique [0002] Filter mud is a bulk waste of sugar production, which is the residue discharged from the filter after clarification of cane juice. At present, the total amount of sugarcane squeezed by each sugar factory in Guangxi is about 40 million tons per year, and the output of filter mud (calculated by 3% C) is about 1.2 million tons. At present, sugar factories generally use non-filter cloth vacuum suction filter to filter mud juice. After filtering, the water content of the filtered mud is high, reaching 70-75%, and the sweet water conversion degree is 2-2.5%. one of the sources. At the same time, due to the high moisture content of filter mud, it is not convenient for transportation, storage and use. In recent years, it has become less and less accepted by farmers, thus ...

Claims

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Application Information

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IPC IPC(8): C02F11/00C02F11/12C02F103/32
CPCC02F11/00C02F11/122C02F2103/32C02F2303/06
Inventor 黄上辽玉泉王威威
Owner 南宁市赛尔制糖科技有限公司
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