Method for manufacturing piezoelectric flexible sensor

A flexible sensor, piezoelectric technology, applied in pressure sensors, sensors, medical science and other directions, can solve the problems of complex preparation process, complex signal components, easy to be interfered by noise, etc., achieve scientific and reasonable preparation process, simplify preparation process, application Environmentally friendly effect

Inactive Publication Date: 2018-06-15
郭海燕
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0003] At present, most of the existing commercial 3D printing raw materials are powder or filament materials, and the waste of raw materials is serious. However, the price of P(VDF-TrFE) sold in the market is relatively high, so it is necessary to reduce the loss of preparation. Through the transformation of the printing head feeding method Using liquid raw materials as printing materials can save raw materials; (Titterington Don[US]; Wang Patricia[US]; WuBo[US] Inks comprising gallants for 3D printing.US20171564083020170703; French Xavier Boddaert research group reported inkjet printing in 2016 PVDF-TrFE sensor (Haque RI, Vie R, Germainy M, Valbin L, Benaben P, Boddaert X. Inkjet printing of high molecularweight PVDF-TrFE for flexible electronics. Flex Print Electron. 2016; 1(1): 12)), etc.
In terms of analyzing nerve signals, Wang Hong analyzed the whole brain wave to obtain residual limb control information (Human brain-manipulator interface system in micro-power wireless communication mode invented by Wang Hong, Li Chunsheng, Liu Chong, and Zhao Haibin in 2009[P] , the patent number is CN101569569;), but the signal components are complex and the accuracy is affected; we intend to use the signal of the clear residual limb nerve, drawing on the US patent of Hargrove et al. (Hargrove LJ, Simon AM, Young AJ, Lipschutz RD, Finucane SB, Smith DG, et al. Robotic leg control with EMG decoding in anamputee with nerve transfers. N Engl J Med. 2013; 369(13): 1237-42), found that body mo

Method used

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  • Method for manufacturing piezoelectric flexible sensor
  • Method for manufacturing piezoelectric flexible sensor
  • Method for manufacturing piezoelectric flexible sensor

Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0034] Example 1:

[0035] The basic process of the manufacturing method of the piezoelectric flexible sensor 1 involved in this embodiment includes the following steps:

[0036] (1) Draw a 3D map: MRI is used to make an image of the muscles of the remaining limbs. According to the MRI structure, refer to the standard human anatomical muscle tissue map (such as ZygoteBody (https: / / www.zygotebody.com)) to draw the 3D of the corresponding muscles Figure

[0037] (2) 3D printing: input the muscle 3D model into a 3D printer, 3D print the corresponding muscle model with PLA raw material, the printing temperature is controlled between 190 degrees, the heating temperature of the bottom plate is controlled between 60 degrees, and the standard fused deposition The process of (FDM) 3D printer is to print using usual filamentous materials; smooth the surface of the printed model: In a well-ventilated area, wear non-latex (nitrile or neoprene) gloves and place the model on the bottom Put a sma...

Example Embodiment

[0050] Example 2:

[0051] This embodiment further explains the process of 3D printing the piezoelectric flexible sensor 1: wax, powder, wire-like metal or plastic raw materials are generally used for 3D printing, and this embodiment uses liquid solution slurry for 3D printing process; The 3D printing process of this embodiment adopts a moving bottom plate printing structure and a large distance stepping motor drive. By adjusting the moving scanning speed and controlling the viscosity and temperature of the slurry, combined with the smallest nozzle of the precision micro-injection pump, the fine structure printing is realized. ; The print head part includes a needle valve nozzle controlled by a micromotor and a stainless steel barrel. The upper sliding end of the stainless steel barrel can be equipped with a chemically inert Teflon piston printing push rod. The edge of the Teflon piston and the stainless steel barrel are sealed to print. The head part also includes heating compon...

Example Embodiment

[0052] Example 3:

[0053] The piezoelectric flexible sensing device involved in this embodiment is such as figure 2 As shown, the main structure includes a piezoelectric flexible sensor 1, an EMG signal pre-processing module 2, a Bluetooth wireless transmitting module 3, a Bluetooth wireless receiving module 4, an EMG signal analysis and processing module 5, a control prosthetic movement module 6, a charging module 7 , Built-in circuit power module 8, electrodes 9, muscle tissue 10, suture line 11, preamplifier 15, multiplex analog switch 16, noise-removing filter 17, post-amplifier 18, single-chip analog-to-digital conversion unit 19 and prosthesis Power module 20; the piezoelectric flexible sensor device includes a built-in part and an external part, the built-in part is installed on the surface of the residual limb muscle, and the external part is installed in the prosthesis; the built-in part of the piezoelectric flexible sensor 1 is fixed in the suture 11 On the surface la...

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Abstract

The invention belongs to the technical field of sensor manufacturing, and particularly relates to a method for manufacturing a piezoelectric flexible sensor. The method comprises the main process steps of 3D graph drawing, 3D printing, solution spraying, coating of a waterproof bottom layer, coating of silver colloid electrodes, 3D printing of a sensor, solidification of the sensor, temperature-controlled annealing, glue coating on the electrodes, waterproof packaging and electric polarization of the piezoelectric sensor, and the manufactured piezoelectric flexible sensor is adopted for beingcombined with an electromyographic signal pre-processing module, a Bluetooth wireless transmitting module, a Bluetooth wireless receiving module, an electromyographic signal analysis and processing module and a prosthesis movement control module to form a piezoelectric flexible sensing device; the device is scientific and reasonable in manufacturing process, good in product stability and long in service life; through the adoption of the built-in sensor, an electromyographic signal can be directly applied without involving the epidermal tissue and effectively and accurately collected to assistin controlling a prosthesis; meanwhile, by adopting liquid raw materials of PVDF-TrFE and PVDF-TrFE composite materials as 3D printing materials, the raw materials can be saved, and the method is environmentally friendly during application.

Description

Technical field: [0001] The invention belongs to the technical field of sensor production, in particular to a method for preparing a piezoelectric flexible sensor, using flexible piezoelectric material (polyvinylidene fluoride-trifluoroethylene) (PVDF-TrFE) and its composite material as the sensor material, adopting liquid Raw material slurry printing, the sensor is 3D printed into a shape that seamlessly fits the remaining limb muscles and adjacent tissues, and the muscle tension signal is collected. The sensor can work near the optimal working point in a free and tension-free state, with higher sensitivity. The stability and reliability of the working performance of the sensor is very beneficial. The piezoelectric signal sent by the brain to control the muscles of the original residual limb is amplified and filtered, and then wirelessly transmitted to the corresponding prosthetic part to control its movement, so that the prosthetic function is close to the original limb. Ba...

Claims

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Application Information

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IPC IPC(8): A61B5/0488A61B5/00B33Y80/00B33Y70/00B33Y10/00
CPCA61B5/6867A61B5/6885A61B2562/0247A61B2562/12A61B5/389B33Y10/00B33Y70/00B33Y80/00
Inventor 郭海燕吴锜
Owner 郭海燕
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