Material for casting high damping manganese copper alloy and manufacturing method thereof

A technology of manganese-copper alloy and manufacturing method, which is applied in the field of twinned MnCu-based alloys and its manufacture, can solve the problems of high cost, unstable damping performance of manganese-copper alloy, short manufacturing process, etc., and achieve fine solidified branches Effect of crystal structure, promotion of floating inclusions, and improvement of damping performance

Active Publication Date: 2018-09-21
SHANGHAI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, compared with forged and rolled alloys, cast alloys have incomparable advantages such as short manufacturing process, high production efficiency, low overall cost, and environmental friendliness. Copper-based damping alloys add more rare earth element materials, the cost remains high, and the control effect on the solidification structure is not ideal. There is still much room for improvement in the damping performance of the prepared manganin-copper-based damping alloy.
[0006] The patent document with the application number CN201210491359.4 discloses a casting high damping manganese copper alloy material and its preparation method to solve the technical problem of unstable damping performance of the manganese copper alloy, but because the alloy adds more rare earth and alkaline earth Elements, the alloy preparation process is complicated and the cost is too high
[0007] The patent document with the application number CN201510401435.1 discloses a high-manganese content MnCuNiAlFe five-element damping alloy and its preparation method.

Method used

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  • Material for casting high damping manganese copper alloy and manufacturing method thereof
  • Material for casting high damping manganese copper alloy and manufacturing method thereof
  • Material for casting high damping manganese copper alloy and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0051] In this embodiment, a cast high-damping manganese-copper alloy material has a mass percentage ratio of chemical elements as follows:

[0052] Cu: 19%;

[0053] Ni: 4.9%;

[0054] Fe: 3.5%;

[0055] Al: 0.05%;

[0056] La: 0.01%;

[0057] Ca: 0.01%;

[0058] The balance is Mn.

[0059] A manufacturing method for casting a high-damping manganese-copper alloy material in this embodiment includes the following steps:

[0060] a. Alloy smelting: According to the mass percentage of the target alloy material, the distribution ratio is: Cu: 19%; Ni: 4.9%; Fe: 3.5%; Al: 0.05%; La: 0.01%; Ca: 0.01%; Mn; mix the raw materials in a crucible, and put them in a vacuum induction melting furnace for melting. During the alloy melting process, argon gas is introduced as a protective gas, and the raw materials are induction heated to 1250 ° C and kept for 10 minutes, so that the raw materials are fully Melted to obtain alloy melt;

[0061] b. Alloy solidification: solidify the all...

Embodiment 2

[0064] This embodiment is basically the same as Embodiment 1, especially in that:

[0065] In this embodiment, a cast high-damping manganese-copper alloy material has a mass percentage ratio of chemical elements as follows:

[0066] Cu: 20%;

[0067] Ni: 4.5%;

[0068] Fe: 3.0%;

[0069] Al: 0.03%;

[0070] La: 0.05%;

[0071] Ca: 0.001%;

[0072] The balance is Mn.

[0073] A manufacturing method for casting a high-damping manganese-copper alloy material in this embodiment includes the following steps:

[0074] a. Alloy smelting: according to the mass percentage of the target alloy material, the distribution ratio is: Cu: 20%; Ni: 4.5%; Fe: 3.0%; Al: 0.03%; La: 0.05%; Ca: 0.001%; Mn; Mix the raw materials in a crucible and melt them in a vacuum induction melting furnace. During the alloy melting process, argon gas is introduced as a protective gas, and the raw materials are induction heated to 1350 ° C and kept for 20 minutes to make the raw materials fully Melted to ...

Embodiment 3

[0078] This embodiment is basically the same as the previous embodiment, and the special features are:

[0079] In this embodiment, a cast high-damping manganese-copper alloy material has a mass percentage ratio of chemical elements as follows:

[0080] Cu: 21%;

[0081] Ni: 5.5%;

[0082] Fe: 4.0%;

[0083] Al: 0.01%;

[0084] La: 0.02%;

[0085] Ca: 0.005%;

[0086] The balance is Mn.

[0087] A manufacturing method for casting a high-damping manganese-copper alloy material in this embodiment includes the following steps:

[0088] a. Alloy smelting: According to the mass percentage of the target alloy material, the distribution ratio is: Cu: 21%; Ni: 5.5%; Fe: 4.0%; Al: 0.01%; La: 0.02%; Ca: 0.005%; the balance is Mn; Mix the raw materials in a crucible and melt them in a vacuum induction melting furnace. During the alloy melting process, argon gas is introduced as a protective gas, and the raw materials are induction heated to 1300 ° C and kept for 30 minutes, so tha...

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Abstract

The invention discloses a aterial for casting high damping manganese copper alloy and a manufacturing method thereof. The alloy material comprises the components of, by mass, 19-21% of Cu, 4.5-5.5% ofNi, 3-4% of Fe, 0.01-0.05% of Al, 0.01-0.05% of RE, and 0.001-0.01% of Ca, wherein the RE is the single element, rare earth or misch metal, in the Ce and the La, and the balance Mn and other unavoidable impurities. The alloy material is melted under the protective atmosphere in a vacuum induction melting furnace, a transverse strong magnet field of 0-5T is imposed, and effective heat treatment iscarried out. The alloy content of the material is low and the production cost is low; magnet field magnet braking effect is used for improving macro segregation and refining solidified branch crystalline organization; the magnet field thermal electromagnet convection effect is used for facilitating floating of the carried impurities, and therefore the effects of purifying a melted body and improving the performance of the damping are achieved. The damping material is dense in structure, excellent in performance and low in production cost.

Description

technical field [0001] The invention relates to a damping alloy and a manufacturing method thereof, in particular to a twin-crystal MnCu-based alloy and a manufacturing method thereof, which are applied to shock and noise reduction and vibration source component materials in aerospace, automobile industry, marine engineering, etc. technology field. Background technique [0002] With the development of modern industry, the research on vibration and noise reduction technology becomes more and more important. All kinds of vibration source components designed and manufactured by damping alloy can effectively reduce the generation of vibration, and fundamentally reduce the harm caused by vibration and noise. Twinned MnCu-based alloys have attracted extensive research by Chinese and foreign scholars for their excellent damping properties. In the cooling process from high temperature to low temperature, once the γMnCu alloy undergoes a second-order phase transition from paramagne...

Claims

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Application Information

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IPC IPC(8): C22C22/00C22C1/02B22D27/02C22F1/16C22F1/02
CPCC22C1/02C22C22/00C22F1/02C22F1/16B22D27/003B22D27/02
Inventor 田青超江泽超
Owner SHANGHAI UNIV
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